Caterpillar Cat D5K XL TRACK-TYPE TRACTOR (Prefix WWW) Service Repair Manual Instant Download (WWW00001 and up)

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  1. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 1/19 Product: TRACK-TYPE TRACTOR Model: D5K XL TRACK-TYPE TRACTOR WWW Configuration: D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly D3K, D4K and D5K Track-Type Tractors Power Train Media Number -KENR6045-03 Publication Date -01/10/2018 Date Updated -25/10/2018 i05444849 Piston Pump (Hydrostatic) - Assemble - Right Side SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 1P-1862 Pliers 1 B 1P-1861 Retaining Ring Pliers 1 C 147-3497 Spring Compressor 1 D 9U-5720 Heat Shrink Tube 1 E 135-8292 Alignment Plug 1 F 128-2745 D3/D4 Test Ring 1 F 135-8296 D5 Test Ring 1 G 128-2744 Measuring Bell 1 H 128-2747 Measuring Hub 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  2. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 2/19 Illustration 1 g00877519 1. Install ring (70) and guide ring (69). Illustration 2 g00875604 2. Install O-ring seal (68) to cover (67). Illustration 3 g00875602 3. Install cover (67) and bolts (66). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  3. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 3/19 Illustration 4 g00875601 4. Install spring retainer (63) and rod (65). Install springs (61), (62), and (64). Install spring retainer (60). Install O-ring seal (58) and ring assembly (59). Illustration 5 g00875599 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 5. Use Tooling (A) and a suitable press in order to install retaining ring (57). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  4. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

  5. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 4/19 Illustration 6 g00875573 6. Install O-ring seal (56) to cover (55). Illustration 7 g00875571 7. Install cover (55) and nut (54). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  6. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 5/19 Illustration 8 g00875570 8. Install spring retainer (53). Install springs (50), (51), and (52). Install spring retainer (49). Illustration 9 g00875569 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 9. Use Tooling (C) and a suitable press in order to Install ring assembly (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  7. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 6/19 Illustration 10 g00875568 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 10. Use Tooling (A) and a suitable press in order to install retaining ring (47). Illustration 11 g00875567 11. Install servo valve (46) and bolts (45). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  8. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 7/19 Illustration 12 g00875539 12. Install bearings (42). Illustration 13 g00875538 13. Install bearings (41), rods (40), and slide (39). Illustration 14 g00875537 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  9. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 8/19 14. Install swashplate assembly (38). Illustration 15 g00875564 15. Install joint pin (43) and plug assembly (44). 16. Repeat Step 15 for the opposite side. Illustration 16 g00875224 17. Install Tooling (D) over shaft assembly (36) in order to protect the shaft during installation. Install shaft assembly (36) and O-ring seal (37) to housing (4). Remove Tooling (D) after installation. 18. Install retaining ring (35) to housing (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  10. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 9/19 Illustration 17 g00875220 19. Install seal (34) to housing (4). Illustration 18 g00875204 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 20. Install retaining ring (33) to housing (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  11. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 10/19 Illustration 19 g00875827 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 21. Install washer (31), spring (32) and washer (31) in barrel assembly (27). 22. Install retaining ring (30). 23. Use the following steps in order to determine the correct shim thickness on the rotating group. Illustration 20 g00875829 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  12. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 11/19 a. Place port plate (11) onto a surface plate. The flat side of the port plate should rest on the surface plate. Illustration 21 g00875830 Illustration 22 g00875832 b. Place Tooling (E) on the inside diameter of port plate (11). The chamfered side faces upward. c. Install barrel assembly (27) onto Tooling (E) and port plate (11). Illustration 23 g00875866 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  13. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 12/19 d. Install Tooling (F) on top of the barrel assembly (27), as shown. Illustration 24 g00875874 e. Make sure that all the springs and shims have been removed from ball joint (26). Install the ball joint over Tooling (F). Illustration 25 g00875876 f. Install retainer plate (25) onto ball joint (26). Illustration 26 g00875877 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  14. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 13/19 Illustration 27 g00875879 g. Bolt Tooling (G) and Tooling (H) together. Place Tooling (G) and (H) on top of the retainer plate (25), as shown. Illustration 28 g00875881 h. Use a Vernier scale or a similar tool in order to measure the dimension in Step 23i. Illustration 29 g00586062 i. Measure the distance from the top of the surface plate to the top of Tooling (G). Record this dimension as Dimension (X). Measure the distance from the top of https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  15. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 14/19 Tooling (G) to the top of retainer plate (25). Record this dimension as Dimension (W). Table 2 CALCULATION Subtract Dimension (W) from Dimension (X) in order to obtain Dimension (Y). Dimension (Y) is the Lift Off Height. Note: The Lift-Off height is 100.06 + 0.0 & - 0.2 mm (3.9393 + 0.0 0.0079 inch) for standard machines. Call this height Dimension (Z). Note: The Lift-Off height is 108.70 + 0.0 & - 0.2 mm (4.2795 + 0.0 0.0079 inch) for standard machines. Call this height Dimension (Z). Table 3 CALCULATION Subtract Dimension (Y) from Dimension (Z) in order to obtain the thickness of shim (29). This will provide the correct Lift Off Height. Illustration 30 g00875186 24. Install shim (29). Refer to Step 23i for the correct size. Install spring assembly (28) in the correct sequence. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  16. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 15/19 Illustration 31 g00875182 25. Install ball joint (26) on the shim and barrel assembly (27). Illustration 32 g00875175 26. Install pistons (24) and retainer plate (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  17. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 16/19 Illustration 33 g00875902 27. Wrap a piece of nylon string around the pistons, as shown. Illustration 34 g00875903 28. Lower rotating assembly (23) into the pump. Use the nylon string in order to hold the assembly together during installation. Remove the nylon string. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  18. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 17/19 Illustration 35 g01387582 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 29. Install the O-ring seals, O-ring seal (12), valve (21), dust cap (22), plug (20), valve (18), dust cap (19), plugs (17), plug (16), valve (14), dust cap (13), and plug (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  19. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 18/19 Illustration 36 g00875055 30. Install port plate (11) to head (7). 31. Install O-ring seal (9) to head (7). Illustration 37 g01284387 32. Install coupler (9). 33. Install head (7) onto the housing. 34. Install bolts (8) to head (7). 35. Install O-ring seal (9A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  20. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED B... 19/19 Illustration 38 g01284508 36. Install flange (6) to housing (4). 37. Install bolts (5) and O-ring seal (6A) to flange (6). Illustration 39 g01284385 38. Install the bevel washers, the O-ring seals, solenoids (1A), and bolts (1). 39. Install servo valve (2B) and bolts (3B). 40. Install the gasket, cover (3), and bolts (2). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydrostatic) - Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  21. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 1/19 Product: TRACK-TYPE TRACTOR Model: D5K XL TRACK-TYPE TRACTOR WWW Configuration: D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly D3K, D4K and D5K Track-Type Tractors Power Train Media Number -KENR6045-03 Publication Date -01/10/2018 Date Updated -25/10/2018 i05444871 Piston Pump (Hydrostatic) - Assemble - Left Side SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 1P-1862 Pliers 1 B 1P-1861 Retaining Ring Pliers 1 C 147-3497 Spring Compressor 1 E 135-8292 Alignment Plug 1 F 128-2745 D3/D4 Test Ring 1 F 135-8296 D5 Test Ring 1 G 128-2744 Measuring Bell 1 H 128-2747 Measuring Hub 1 J 9U-5720 Heat Shrink Tube 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  22. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 2/19 Illustration 1 g00877519 1. Install ring (70) and guide ring (69). Illustration 2 g00875604 2. Install O-ring seal (68) to cover (67). Illustration 3 g00875602 3. Install cover (67) and bolts (66). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  23. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 3/19 Illustration 4 g00875601 4. Install spring retainer (63) and rod (65). Install springs (61), (62), and (64). Install spring retainer (60). Install O-ring seal (58) and ring assembly (59). Illustration 5 g00875599 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 5. Use Tooling (A) and a suitable press in order to install retaining ring (57). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  24. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 4/19 Illustration 6 g00875573 6. Install O-ring seal (56) to cover (55). Illustration 7 g00875571 7. Install cover (55) and nut (54). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  25. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 5/19 Illustration 8 g00875570 8. Install spring retainer (53). Install springs (50), (51), and (52). Install spring retainer (49). Illustration 9 g00875569 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 9. Use Tooling (C) and a suitable press in order to Install ring assembly (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  26. Suggest: For more complete manuals. Please go to the home page. https://www.ebooklibonline.com If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

  27. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 6/19 Illustration 10 g00875568 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 10. Use Tooling (A) and a suitable press in order to install retaining ring (47). Illustration 11 g00875567 11. Install servo valve (46) and bolts (45). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  28. D5K XL & LGP Track Type Tractors WWW00001-UP (MACHINE) POWERED BY ... 7/19 Illustration 12 g00875539 12. Install bearings (42). Illustration 13 g00875538 13. Install bearings (41), rods (40), and slide (39). Illustration 14 g00875537 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/5/18

  29. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

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