Caterpillar Cat 430E BACKHOE LOADER (Prefix SWC) Service Repair Manual Instant Download

Service Repair Manual Model 430E BACKHOELOADER

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 1/18 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 430E BACKHOE LOADER SWC Configuration: 430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i03475941 Transmission (Direct Drive) - Disassemble SMCS - 3030-015-DD S/N - DAN1-UP S/N - DJL1-UP S/N - LMS1-UP S/N - MXB1-UP S/N - SWC1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-5750 Engine Stand 1 B 6V-2157 Link Bracket 2 6V-3009 Crossbar 1 126-7181 Sliding Plate 4 6V-4832 Forcing Screw 1 C 8H-0663 Bearing Puller Gp 1 126-7177 Puller Leg 2 126-7178 Puller Leg 2 126-7179 Puller Leg 2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 2/18 D 4C-3652 Spring Compressor 1 E 1U-6400 Three Jaw Puller 1 F 8B-7551 Bearing Puller Gp 1 G 1P-1859 Retaining Ring Pliers 1 Rod M16 - 2.00 by 698.5 mm - 1 8T-4132 Nuts 2 H 9X-8257 Washers 2 3H-0465 Push-Puller Plate 1 6V-3822 Bolts 2 J 8T-4121 Hard Washers 2 Start By: a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct Drive) - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

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430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 3/18 Illustration 1 g00728888 1. Install transmission (1) on Tooling (A). Illustration 2 g01815958 2. Remove implement pump drive shaft (2) from transmission (1). Illustration 3 g01380069 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 4/18 Illustration 4 g01818682 3. Remove cover (3). Remove O-ring seal (4) and remove spacer (5). Remove screen (6). Illustration 5 g01815964 4. Remove plug (7). Drain the transmission oil into a suitable container. The capacity of the transmission is 11.3 L (3 US gal). Illustration 6 g01815993 5. Remove bolts (8) from gearshift assembly (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 5/18 Illustration 7 g01817176 6. Attach Tooling (H) and Tooling (J) to transmission (1). Illustration 8 g01817537 7. Attach Tooling (B) to case (10). Attach a suitable lifting device to Tooling (B). Illustration 9 g01816055 8. Remove bolts (11). Remove case (10) from the transmission. The weight of case (10) is 93 kg (205 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 6/18 Illustration 10 g01816071 9. Remove O-ring seals (12). Direct Drive, Rear Output Shaft Illustration 11 g01816035 1. Remove bolt (14) and the washer. Remove yoke (13). Remove Tooling (H) and Tooling (J). Illustration 12 g01819020 2. Remove screws (16) from each of the gearshift rods (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 7/18 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 13 g01819033 3. Remove plug (18). Remove rear output shaft (17). Illustration 14 g01819073 4. Remove plug (18), O-ring seal (19), springs (20) and (23), and balls (22). Remove gearshift rods (15) from shift forks (21). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 8/18 Illustration 15 g01819155 5. Use Tooling (E) in order to remove bearing cone (25), gear (24), and gear (26). Illustration 16 g01819156 6. Remove bearings (27), spacer (28), and synchronizer (29). Illustration 17 g01819174 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 9/18 Illustration 18 g01819175 7. Remove bearing cone (30). Use Tooling (G) in order to remove retaining ring (31). Remove gear (32). Illustration 19 g01819193 8. Remove spacers (34). Remove bearings (33). Remove synchronizer (35). Illustration 20 g01819215 9. Use Tooling (G) in order to remove retaining ring (36). Remove gear (37) and housing (38). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 10/18 Illustration 21 g01819237 10. Use Tooling (E) in order to remove gear (39). Direct Drive Shaft Illustration 22 g01819242 1. Remove direct drive shaft (40). Illustration 23 g01819243 2. Use Tooling (F) and a suitable press in order to remove gear (42) and bearing cone (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 11/18 Illustration 24 g01819255 3. Use Tooling (F) and a suitable press in order to remove bearing cone (43). Direct Drive, Reverse Shaft Illustration 25 g01819261 1. Remove reverse shaft (44). Illustration 26 g01819263 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 12/18 Illustration 27 g01819265 2. Use Tooling (F) and a suitable press in order to remove bearing cones (45) and (46). Direct Drive, Input Shaft Illustration 28 g01819274 1. Remove input shaft (47). Remove sealing rings (48). Illustration 29 g01819275 2. Use Tooling (C) in order to remove bearing cone (49). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 13/18 Illustration 30 g01819293 Illustration 31 g01819294 3. Use Tooling (G) in order to remove retaining ring (50). 4. Remove washer (51), thrust bearing (52), gear (53), needle bearing (54) and washer (55). Illustration 32 g01820135 5. Remove retaining ring (56) and clutch pack (57). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 14/18 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 33 g01820138 6. Use Tooling (D) and a suitable press in order to compress spring (59). Use Tooling (G) in order to remove retaining ring (58). Remove the retainer and spring (59). Illustration 34 g01820140 7. Release piston (60) by blowing 207 kPa (30 psi) of air into the lube passage, as shown. Remove sealing rings (61). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 15/18 Illustration 35 g01820154 8. Use a seal pick in order to remove the O-ring seal and the seal ring from piston (60). Illustration 36 g01820159 9. Use Tooling (C) in order to remove the sealing ring and bearing cone (62). Remove gear (63). 10. Repeat Steps 5 through Steps 9 for the remainder of the input shaft. Transmission Case https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 16/18 Illustration 37 g01816207 1. Remove bearing cups (64), (65), (66), and (68). Remove the lip seal (69) from case (67). Illustration 38 g01816208 Note: Note the number of shims when you remove each of the bearing cups. 2. Remove bearing cups (70), (71), (72) and (73) from case (10). Remove the lip seal (74) from case (10). Illustration 39 g01820173 3. Remove temperature sensor (75). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 17/18 Illustration 40 g01820174 4. Remove speed sensor (76). Illustration 41 g01820253 5. Remove converter relief valve (77) and relief valve (78). Illustration 42 g01820254 6. Remove O-ring seals (79) from converter relief valve (77). Illustration 43 g01820257 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 18/18 7. Remove O-ring seals (80) from relief valve (78). Copyright 1993 - 2019 Caterpillar Inc. Thu Sep 12 21:48:23 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 1/17 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 430E BACKHOE LOADER SWC Configuration: 430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i03475943 Transmission (Direct Drive) - Assemble SMCS - 3030-016-DD; 3066-016 S/N - DAN1-UP S/N - DJL1-UP S/N - LMS1-UP S/N - MXB1-UP S/N - SWC1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-5750 Engine Stand 1 B 6V-2157 Link Bracket 2 D 4C-3652 Spring Compressor 1 G 1P-1859 Retaining Ring Pliers 1 Rod M16 - 2.00 BY 698.5 mm - 1 8T-4132 Nuts 2 H 9X-8257 Washers 2 3H-0465 Push-Puller Plate 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 2/17 6V-3822 Bolts 2 J 8T-4121 Hard Washers 2 K 8T-5096 Indicator 1 L 1P-0510 Driver Gp 1 M 4C-9507 Retaining Compound 1 N 1U-8846 Gasket Sealant 1 P 1H-9721 Expansion Plug 1 Note: The transmission will be assembled in major components. The major components will then be assembled. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: Apply a light film of clean transmission oil to all components before assembly. Transmission case Illustration 1 g01820373 1. Install O-ring seals (80) onto relief valve (78). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 3/17 Illustration 2 g01820375 2. Install O-ring seals (79) onto converter relief valve (77). Illustration 3 g01820378 3. Install converter relief valve (77) and relief valve (78). Tighten converter relief valve (77) to a torque of 30 2 N m (22 2 lb ft). Tighten relief valve (78) to a torque of 60 3 N m (44 2 lb ft). Illustration 4 g01820380 4. Follow the following procedure in order to install speed sensor (76). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 4/17 a. Hand tighten the sensor until the end of the sensor makes contact with the gear. b. Turn the sensor counterclockwise between a half of a turn and a full turn. This will set the air gap to 1.42 mm (0.056 inch). c. Tighten the locknut to a torque of 26 1 N m (230 9 lb in) after adjustment of the sensor. Secure the locknut with Tooling (N). Note: Do not allow the sensor to turn as the locknut is tightened. Illustration 5 g01820382 5. Install temperature sensor (75). Tighten temperature sensor (75) to a torque of 24 1 N m (212 9 lb in). Illustration 6 g01816208 Note: Install the shims behind each bearing cup that was recorded on the disassembly procedure. 6. Install bearing cups (70), (71), (72), and (73) into case (10). Install lip seal (74) to case (10). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 5/17 Illustration 7 g01816207 7. Install bearing cups (64), (65), (66), and (68) into case (67). Use Tooling (L) in order to install the lip seal (69) into case (67). Direct Drive, Input Shaft Illustration 8 g01817394 1. Install the needle thrust bearings on the shafts. The open end of bearing cups (1A) must point away from the bearings or gears that are contacted. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 6/17 Illustration 9 g01820396 2. Install the O-ring seal and the seal ring into piston (60). Illustration 10 g01820138 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Install piston (60). Install the spring and retainer (59). Use Tooling (D) and a suitable press in order to compress spring (59). Use Tooling (G) in order to install retaining ring (58). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 7/17 Illustration 11 g01820135 4. Install clutch pack (57) and retainer ring (56). 5. Repeat Steps 3 through 4 for the opposite end of the input shaft. Illustration 12 g01819294 Illustration 13 g01819293 6. Install washer (55). Install needle bearing (54). Install gear (53). Install thrust bearing (52). Install washer (51). Use Tooling (G) in order to install retaining ring (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 8/17 Illustration 14 g01820422 7. Raise the temperature of bearing cone (49). Install bearing cone (49). Illustration 15 g01819274 8. Install sealing rings (48). Install input shaft (47). Direct Drive, Reverse Shaft Illustration 16 g01820458 1. Raise the temperature of bearing cones (45) and (46) . Install bearing (45) and bearing (46). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 ... 9/17 Illustration 17 g01819261 2. Install reverse shaft (44). Direct Drive Shaft Illustration 18 g01820468 1. Install gear (42). 2. Apply Tooling (M) to the shaft. Raise the temperature of bearing cone (41) and bearing cone (43). Install bearing cone (41) and bearing cone (43). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 10/17 Illustration 19 g01819242 3. Install direct drive shaft (40). Direct Drive, Rear Output Shaft Illustration 20 g01820493 1. Apply Tooling (M) to the shaft. Install gear (39). Illustration 21 g01819215 2. Install housing (38) and gear (37). Use Tooling (G) in order to install retaining ring (36). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 11/17 Illustration 22 g01819193 3. Install synchronizer (35). Install spacers (34). Raise the temperature of bearing (33). Install bearing (33). Illustration 23 g01819156 4. Install synchronizer (29), spacer (28), and bearings (27). Illustration 24 g01820539 5. Install gear (24) and gear (26). Raise the temperature of bearing cone (25). Install bearing cone (25). 6. Install the rear output shaft in the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

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430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.... 12/17 Illustration 25 g01819073 Illustration 26 g01819033 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Install gearshift rods (15) on shift forks (21). Install the gearshift rods in the transmission. Install balls (22), springs (23) and (20), and O-ring seal (19). Install plug (18). Tighten plug (18) to a torque of 54 3 N m (40 2 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/12

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