Caterpillar Cat 420E BACKHOE LOADER (Prefix DJL) Service Repair Manual Instant Download
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Service Repair Manual Model 420E BACKHOELOADER
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/4 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i04818786 Drive Shaft (Front) - Remove and Install SMCS - 3253-010-FR Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7505 Hydraulic Jack 1 Illustration 1 g01116830 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/4 1. Install Tooling (A) under guard (2) . Remove bolts (1) . Repeat for the other side. Use Tooling (A) in order to lower guard (2) to the ground. The weight of guard (2) is approximately 38 kg (85 lb). Illustration 2 g01116832 2. Remove bolts (3) . Illustration 3 g01116843 3. Remove bolts (5) and remove front drive shaft (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
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420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 3/4 Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-7505 Hydraulic Jack 1 Illustration 4 g01116843 1. Install front drive shaft (4) and install new bolts (5) . Tighten bolts (5) to a torque of 28 7 N m (21 5 lb ft) https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 4/4 Illustration 5 g01116832 2. Install new bolts (3) . Illustration 6 g01116830 3. Install Tooling (A) under guard (2) . The weight of guard (2) is approximately 38 kg (85 lb). Use Tooling (A) in order to raise guard (2) into position. Install bolts (1) . Repeat for the other side. Copyright 1993 - 2019 Caterpillar Inc. Wed Sep 4 11:44:46 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/6 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i02990373 Drive and Steering Axle (Front) - Remove SMCS - 3020-011-FR S/N - DAN1-UP S/N - DJL1-UP S/N - LMS1-UP S/N - MXB1-UP S/N - SWC1-UP Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 308-3470 Repair Stand 2 B 308-3471 Repair Stand 2 C 1U-9745 Air/Hydraulic Jack Gp 1 Start By: a. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/6 Illustration 1 g01237930 1. Raise the bucket and install lift cylinder brace (1). Illustration 2 g01515289 2. Use Tooling (C) in order to position Tooling (A) under the rear of the machine. Illustration 3 g01515297 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 3/6 3. Use Tooling (C) in order to raise the front of the machine. Position Tooling (B) under the front of the machine. 4. Remove the front tires and rims. Refer to Disassembly and Assembly, "Tire and Rim (Front) - Remove and Install". 5. Remove the counterweight. Refer to Disassembly and Assembly, "Counterweight - Remove and Install". Illustration 4 g01515414 6. Disconnect hose assembly (2). Repeat for the opposite side of the machine. 7. Remove bolt (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 4/6 Illustration 5 g01515454 8. Attach a suitable lifting device to both sides of front drive and steering axle (4). The weight of front drive and steering axle (4) is approximately 408 kg (900 lb). Illustration 6 g01516006 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 5/6 Illustration 7 g01515475 9. Remove pin assembly (5). Remove front drive and steering axle (4). Remove washers (6) and thrust washers (7) from both sides of front drive and steering axle (4). Note: The flange of pin assembly (5) must be rotated downward in order to clear the frame. Illustration 8 g01515522 10. Remove seal (8). Remove bushing (9). Repeat this step for the other side. Wed Sep 4 11:45:26 UTC+0800 2019 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 6/6 Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/7 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i05437915 Axle Housing and Flange - Remove SMCS - 4057-011; 4234-011 S/N - DAN1-UP S/N - DJL1-UP S/N - LMS1-UP S/N - MXB1-UP S/N - SWC1-UP Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2320 Combination Puller 1 B 230-7923 Spanner Wrench As 1 C 2P-8312 Retaining Ring Pliers 1 Start By: A. Remove the final drive planetary. Refer to Disassembly and Assembly, "Final Drive Planetary - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/7 Illustration 1 g01047618 1. Loosen nut (2) . Do not remove nut (2) at this time. Install Tooling (A) . Remove tie rod end (1) from the taper of the knuckle. Remove nut (2) and position tie rod end (1) out of the way. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 3/7 Illustration 2 g01047569 2. Remove bolts (5) and remove locking plate (4) . Use Tooling (B) in order to remove spanner nut (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 4/7 Illustration 3 g01023074 Illustration 4 g01023075 3. Use a suitable pry bar and push the double U-joint toward the wheel flange. This will make the removal of retaining ring (8) easier. Use Tooling (C) and remove retaining ring (8) . Remove thrust washer (7) and washer (6) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 5/7 Illustration 5 g01023088 4. Remove ring gear (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 6/7 Illustration 6 g01023126 5. Remove wheel flange (10) . Note: Bearing cone (11) will fall out of wheel flange (10) when wheel flange (10) is removed. Illustration 7 g01023130 Note: Note the order and orientation of shims (14) for assembly purposes. 6. Remove bolts (12) . Remove pin assembly (13) and shims (14) . Remove bolts (16) and pin assembly (15) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 7/7 Illustration 8 g01023136 7. Use a suitable lifting device in order to remove knuckle (17) . The weight of knuckle (17) is approximately 50 kg (110 lb). Copyright 1993 - 2019 Caterpillar Inc. Wed Sep 4 11:46:07 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/4 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i04790842 Axle Housing and Flange - Disassemble SMCS - 4057-015; 4234-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-0520 Driver Gp 1 Start By: a. Remove the axle housing and the wheel flange. Illustration 1 g01023873 1. Remove retaining ring (1) and ring gear hub (2) from ring gear (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/4 Illustration 2 g01023874 2. Remove seal (4) from wheel flange (7). Use Tooling (B) and a suitable hammer in order to remove bearing cup (5). Remove spacer (6). Use Tooling (B) and a suitable hammer in order to remove bearing cup (8). Illustration 3 g01023875 3. Remove bearing cone (9) and seal (10) from pin assembly (11). Repeat for the other pin assembly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 3/4 Illustration 4 g01023881 4. Remove seal (12) from knuckle (13). Illustration 5 g01038749 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 4/4 5. Remove bearing cone (14) from knuckle (13). Illustration 6 g01023876 6. Use Tooling (A) and a suitable hammer in order to remove the bushing from knuckle (13). Copyright 1993 - 2019 Caterpillar Inc. Wed Sep 4 11:46:48 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/6 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i04790848 Axle Housing and Flange - Assemble SMCS - 4057-016; 4234-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-0520 Driver Gp 1 C 2S-3230 Bearing Lubricant 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/6 Illustration 1 g01038749 1. Install bearing cone (14) onto knuckle (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 3/6 Illustration 2 g01026726 2. Use Tooling (A) and a suitable hammer and install the bushing into knuckle (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 4/6 Illustration 3 g01029981 3. Use Tooling (A) and install seal (12) into knuckle (13). Illustration 4 g01023875 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 5/6 4. Install seal (10) onto pin assembly (11). Raise the temperature of bearing cone (9). Install bearing cone (9) onto pin assembly (11). Repeat for the other pin assembly. Note: Use Tooling (C) after installing bearing (9) to pack bearing. Illustration 5 g01023874 5. Use Tooling (B) and a suitable hammer and install bearing cup (8) into wheel flange (7). Install spacer (6). Use Tooling (B) and a suitable hammer and install bearing cup (5) into wheel flange (7). Install bearing cup (5). Install seal (4). Illustration 6 g01023873 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 6/6 6. Install ring gear hub (2) into ring gear (3). Install retaining ring (1). End By: a. Install the axle housing and the wheel flange. Copyright 1993 - 2019 Caterpillar Inc. Wed Sep 4 11:47:28 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 1/8 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER DJL Configuration: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014 i05437916 Axle Housing and Flange - Install SMCS - 4057-012; 4234-012 S/N - DAN1-UP S/N - DJL1-UP S/N - LMS1-UP S/N - MXB1-UP S/N - SWC1-UP Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 230-7923 Spanner Wrench As 1 C 2P-8312 Retaining Ring Pliers 1 D 129-1938 Grease Cartridge - https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
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420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E... 2/8 Illustration 1 g01023136 1. Use a suitable lifting device in order to install knuckle (17) . The weight of knuckle (17) is approximately 50 kg (110 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2019/9/4
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