Caterpillar Cat 428D BACKHOE LOADER (Prefix BMT) Service Repair Manual Instant Download (BMT00001)
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Service Repair Manual Model 428D BACKHOELOADER
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 1/5 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BMT Configuration: 428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i01459029 Transmission (Direct Drive) - Install SMCS - 3030-012-DD Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty 8S-7640 Stand 2 A 8S-7611 Tube 2 8S-7615 Pin 2 B 1U-9760 Jack Stand 2 C 1U-7505 Transmisson Jack 1 D 1U-7558 Mounting Brackets 2 E FT-2535 Engine Support Bar Assembly 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 2/5 Illustration 1 g00762601 1. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance. Illustration 2 g00762359 2. Use tooling (C) in order to position transmission (10). The weight of transmission (10) is 185 kg (408 lb). Illustration 3 g00762479 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
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428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 3/5 3. Install fourteen bolts (11) . Illustration 4 g00762562 4. Slide rod assembly (9) on the transmission lever and tighten bolt (8) . Illustration 5 g00762561 5. Connect three electrical connectors (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 4/5 Illustration 6 g00762358 6. Install four bolts (5) . 7. Repeat Step 6 for the opposite side. 8. Install two bolts (6) . Illustration 7 g00762357 9. Install plug (4) . Illustration 8 g00762355 10. Remove tooling (E). Install inspection plate (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 5/5 Illustration 9 g00760890 11. Remove tooling (B) from front axle (2) . Illustration 10 g00760888 12. Remove tooling (A) from rear frame (1) . 13. Fill the transmission with oil. Refer to Operation and Maintenance, SEBU7398, "Capacities" for the proper type and capacity of oil. , End By: a. Install the piston pump. Refer to Disassembly and AssemblyRENR3585, "Piston Pump (Implement and Steering) - Install". b. Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install". c. Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. Mon Oct 7 22:38:23 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 1/6 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BMT Configuration: 428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i05395070 Transmission (Power Shift) - Remove SMCS - 3030-011-PM Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 8S-7640 Stand 2 A 8S-7611 Tube 2 8S-7615 Pin 2 B 1U-9760 Jack Stand 2 C 1U-7505 Transmisson Jack 1 D 1U-7558 Mounting Brackets 2 E FT-2535 Engine Support Bar Assembly 1 Start By: A. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". B. Remove the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install". C. Remove the piston pump. Refer to Disassembly and Assembly, RENR3585, "Piston Pump (Implement and Steering) - Remove". 1. Use a suitable lifting device in order to raise the machine to a height of 91.4 mm (36 inch) between the ground and the side step. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 2/6 Illustration 1 g00760888 2. Place tooling (A) under rear frame (1) . Illustration 2 g00760890 3. Place tooling (B) under front axle (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 3/6 Illustration 3 g03410213 4. Remove the inspection cover. Install Tooling (E) in order to support the engine when the transmission is removed. Illustration 4 g00760891 5. Disconnect seven electrical connectors (3) . Cut three straps (4) . Illustration 5 g00760892 6. Cut the strap and disconnect three electrical connectors (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 4/6 Illustration 6 g00760893 7. Remove plug (6) and drain the transmission oil into a suitable container. The capacity of the transmission is 18.5 L (4.9 US gal). Remove two bolts (7) . Illustration 7 g00760894 8. Disconnect line (8) . Illustration 8 g00760895 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 5/6 9. Disconnect line (9) . Illustration 9 g00760896 10. Disconnect wires (10) and (11) . Illustration 10 g00760897 11. Remove 12 bolts (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 6/6 Illustration 11 g00760898 12. Position tooling (C) under transmission (13) . Attach tooling (D) to each side of transmission (13) . 13. Remove four bolts (14) . Carefully move transmission (13) away from the engine in order to clear the torque converter. Lower transmission (13) to the ground. The weight of transmission (13) is 227 kg (500 lb). Copyright 1993 - 2019 Caterpillar Inc. Mon Oct 7 22:39:20 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 1/46 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BMT Configuration: 428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i02557470 Transmission (Power Shift) - Disassemble SMCS - 3030-015-PM; 3066-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7502 Repair Stand 1 152-7085 (1) Transmission Shaft Handler 1 B 189-0409 Shackle As 1 C 1P-0074 Slide Hammer 1 8H-0063 Bearing Puller Assembly 1 D 6V-3010 Puller Group 1 126-7177 Leg 2 E 1U-6405 Puller 1 F 152-7055 Spring Compressor 1 G 1U-6400 Puller 1 128-5041 Bearing Puller 1 H 6V-3010 Puller Group 1 126-7177 Leg 2 I 6V-2157 Link Bracket 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 2/46 ( 1 ) CE Compliant Start By: A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Powershift) - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Note: The transmission will be disassembled in major components. The major components will then be disassembled. Illustration 1 g00730318 1. Use a suitable lifting device in order to install transmission (1) on tooling (A) . The weight of transmission (1) is 172 kg (379 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 3/46 Illustration 2 g00730319 2. Remove two valve groups (2) . Illustration 3 g00730320 3. Remove nut (3) , washer (4) , and coil assembly (5) . Remove seal kit (6) from cartridge (7) . Illustration 4 g00730321 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 4/46 4. Remove magnetic sensor (8) . Illustration 5 g00730322 Illustration 6 g00730323 5. Remove tube assembly (9) . Illustration 7 g00730324 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 5/46 6. Remove valve group (10) . Illustration 8 g00730325 7. Remove O-ring (11) and O-ring (12) . Illustration 9 g00730326 8. Remove valve group (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 6/46 Illustration 10 g00730327 9. Remove two O-rings (14) and O-ring (15) . Illustration 11 g00730328 10. Remove two bolts (16) and plate (17) . Illustration 12 g00730329 11. Remove O-ring (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 7/46 Illustration 13 g00730330 12. Remove screen filter (19) . Illustration 14 g00730331 13. Remove oil filter (20) . Illustration 15 g00730333 14. Remove two bolts (21) and elbow assembly (22) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 8/46 Illustration 16 g00730334 15. Remove two O-rings (23) . Illustration 17 g00730336 16. Remove valve group (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engine(... 9/46 Illustration 18 g00730337 17. Remove ball (25) , spring (26) , and O-ring (27) . Illustration 19 g00730338 18. Remove pump drive shaft (28) from the transmission. Illustration 20 g00730340 19. Remove bolt (29) , washer (30) , and yoke assembly (31) from the output shaft. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engi... 10/46 Illustration 21 g00730342 20. Remove gasket (32) from yoke (33) . Illustration 22 g00730343 21. Remove bolt (34) and washer (35) . Illustration 23 g00730344 22. Remove O-ring (36) and yoke (37) from the output shaft. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
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428D Backhoe Loader BMT00001-01617 (MACHINE) POWERED BY 3054 Engi... 11/46 Illustration 24 g00730345 23. Remove four bolts (38) , washers (39) , and pump group (40) . Illustration 25 g00730348 24. Remove seal (41) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
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