Caterpillar Cat 428D BACKHOE LOADER (Prefix MBM) Service Repair Manual Instant Download

Service Repair Manual Model 428D BACKHOELOADER

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 1/14 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER MBM Configuration: 428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i01381641 Transmission (Direct Drive) - Assemble SMCS - 3030-016-DD; 3066-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 137-8102 Spring Compressor 1 B 1P-1859 Snap Ring Pliers 1 C 4C-3652 Spring Compressor 1 D 6V-2157 Link Bracket 1 E 8T-5096 Indicator 1 F 1U-5750 Engine Stand 1 Note: The transmission will be assembled in major components. The major components will then be assembled. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: Apply a light film of clean transmission oil to all components before assembly. Transmission case https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 2/14 Illustration 1 g00729262 Note: Install the shims behind each bearing cup that was recorded on the disassembly procedure. 1. Install bearing cups (60), (61), (62), (63), and (64) . (Direct Drive) Input Shaft Illustration 2 g00731364 1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away from the bearings or gears that are contacted. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 3/14 Illustration 3 g00729745 2. Install the seals on piston (56) . Illustration 4 g00729752 3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press in order to compress spring (55). Use tooling (B) in order to install snap ring (54) . Illustration 5 g00729210 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 4/14 4. Install clutch pack (53) and retainer (52) . 5. Repeat Steps 2 through 4 for the opposite end of the input shaft. Illustration 6 g00729208 6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install snap ring (48) . Illustration 7 g00729771 7. Heat bearing cone (57) to 135 C (275 F). Install bearing cone (57) . 8. Install the input shaft. (Direct Drive) Reverse Shaft https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 5/14 Illustration 8 g00729785 1. Heat bearing cones (45) and (46) to 135 C (275 F). Install bearing cones (45) and (46) . 2. Install the reverse shaft. (Direct Drive) Shaft Illustration 9 g00729792 1. Heat bearing cones (45) and (46) to 135 C (275 F). Install bearing cones (45) and (46) . 2. Install the shaft. (Direct Drive) Output Shaft (Rear) https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 6/14 Illustration 10 g00729806 1. Install gear (42) . Illustration 11 g00729200 2. Install housing (41) and gear (40). Use tooling (B) in order to install snap ring (39) . Illustration 12 g00729810 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 7/14 3. Install synchronizer (38). Install gear (37). Heat bearing cone (36) to 135 C (275 F). Install bearing cone (36) . Illustration 13 g00729198 4. Install synchronizer (35), spacer (34), and bearings (33) . Illustration 14 g00729812 5. Install gear (31) and (32). Heat bearing cone (30) to 135 C (275 F). Install bearing cone (30) . 6. Install the output shaft (rear) in the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 8/14 Illustration 15 g00729196 Illustration 16 g00729064 7. Install two gearshift rods (23) on shift forks (29). Install the gearshift rods in the transmission. Install three balls (28), two springs (27), and O-ring (26). Install plug (25) . Illustration 17 g00729062 8. Install screws (24) on each of the gearshift rods (23) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 9/14 (Direct Drive) Output Shaft (Front) Illustration 18 g00729861 1. Install seals on piston (22) . Illustration 19 g00729879 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engin... 10/14 Illustration 20 g00730110 2. Install piston (22), spring (19), and retainer (21) . 3. Use tooling (C) and a suitable press in order to compress spring (19). Use tooling (B) in order to install snap ring (20) . Illustration 21 g00728948 4. Install clutch pack (18) and retainer (17) . Illustration 22 g00728945 5. Install thrust washer (16), needle bearing (15), spacer (14), and two roller bearings (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engin... 11/14 Illustration 23 g00729892 6. Heat bearing cone (11) to 135 C (275 F). Install bearing cone (11) . Illustration 24 g00729903 7. Heat bearing cone (10) to 135 C (275 F). Install bearing cone (10) . Illustration 25 g00728940 8. Install front output shaft (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engin... 12/14 Final Assembly Illustration 26 g00730114 Note: Clean the mating surfaces of case (7). Apply a continuous bead of 1U-8846 Sealant to the mating surface of the case. 1. Attach tooling (D) to case (7). Attach a suitable lifting device to tooling (D). Use fourteen bolts (8) in order to install case (7). The weight of case (7) is 42 kg (94 lb). Illustration 27 g00730079 2. Install a bolt in the output shaft. The output shaft must be fully seated. Install tooling (E), as shown. Zero tooling (E). Pry up on the bolt and record the reading on tooling (E). The reading must be 0.03 mm (0.0012 inch) to 0.08 mm (0.0031 inch). Add or remove shims in Step 1 in the Case Assembly Procedure in order to obtain the correct reading. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engin... 13/14 Illustration 28 g00730086 3. Repeat Step 1 for the input shaft and the output shaft (front). Use the same tolerance for all of the shafts. Remove the expansion plug in order to check the input shaft. Use a screwdriver to pry up on the input shaft. Install a new 1H-9721 Expansion Plug . Illustration 29 g00728906 4. Install yoke (4), washer (5), and bolt (6) . Illustration 30 g00728902 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engin... 14/14 5. Install plug (3) . Illustration 31 g00728895 6. Install Implement pump drive shaft (2) in transmission (1) . Illustration 32 g00730116 7. Remove transmission (1) from tooling (F) . End By: Install the transmission. Refer to Disassembly and Assembly, "Transmission (Direct Drive) - Install". Copyright 1993 - 2019 Caterpillar Inc. Sun Sep 29 20:23:45 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 1/5 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER MBM Configuration: 428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i01459029 Transmission (Direct Drive) - Install SMCS - 3030-012-DD Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty 8S-7640 Stand 2 A 8S-7611 Tube 2 8S-7615 Pin 2 B 1U-9760 Jack Stand 2 C 1U-7505 Transmisson Jack 1 D 1U-7558 Mounting Brackets 2 E FT-2535 Engine Support Bar Assembly 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 2/5 Illustration 1 g00762601 1. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance. Illustration 2 g00762359 2. Use tooling (C) in order to position transmission (10). The weight of transmission (10) is 185 kg (408 lb). Illustration 3 g00762479 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 3/5 3. Install fourteen bolts (11) . Illustration 4 g00762562 4. Slide rod assembly (9) on the transmission lever and tighten bolt (8) . Illustration 5 g00762561 5. Connect three electrical connectors (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 4/5 Illustration 6 g00762358 6. Install four bolts (5) . 7. Repeat Step 6 for the opposite side. 8. Install two bolts (6) . Illustration 7 g00762357 9. Install plug (4) . Illustration 8 g00762355 10. Remove tooling (E). Install inspection plate (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 5/5 Illustration 9 g00760890 11. Remove tooling (B) from front axle (2) . Illustration 10 g00760888 12. Remove tooling (A) from rear frame (1) . 13. Fill the transmission with oil. Refer to Operation and Maintenance, SEBU7398, "Capacities" for the proper type and capacity of oil. , End By: a. Install the piston pump. Refer to Disassembly and AssemblyRENR3585, "Piston Pump (Implement and Steering) - Install". b. Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install". c. Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. Sun Sep 29 20:24:42 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 1/6 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER MBM Configuration: 428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010 i05395070 Transmission (Power Shift) - Remove SMCS - 3030-011-PM Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 8S-7640 Stand 2 A 8S-7611 Tube 2 8S-7615 Pin 2 B 1U-9760 Jack Stand 2 C 1U-7505 Transmisson Jack 1 D 1U-7558 Mounting Brackets 2 E FT-2535 Engine Support Bar Assembly 1 Start By: A. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". B. Remove the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install". C. Remove the piston pump. Refer to Disassembly and Assembly, RENR3585, "Piston Pump (Implement and Steering) - Remove". 1. Use a suitable lifting device in order to raise the machine to a height of 91.4 mm (36 inch) between the ground and the side step. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

428D Backhoe Loader MBM00001-UP (MACHINE) POWERED BY 3054C Engine(... 2/6 Illustration 1 g00760888 2. Place tooling (A) under rear frame (1) . Illustration 2 g00760890 3. Place tooling (B) under front axle (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/29

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com