Caterpillar Cat 428D BACKHOE LOADER (Prefix BNS) Service Repair Manual Instant Download 7

Service Repair Manual Model 428D BACKHOELOADER

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/2 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i02108297 Fuel Injection Nozzles - Remove SMCS - 1254-011 Removal Procedure Start By: a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/2 Illustration 1 g00902563 1. Loosen threaded nut (1) on the fuel injection nozzle. Illustration 2 g00902564 2. Remove fuel injection nozzle (2) from the cylinder block. 3. Remove seat washer (3). Note: If the original seat washer is not removed, the projection of the fuel injection nozzle will be incorrect when a new seat washer is installed. Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:11:50 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

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428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/3 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01760208 Fuel Injection Nozzles - Install SMCS - 1254-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00903765 1. Thoroughly clean the threads on threaded nut (1) and the cylinder head. 2. Install a new seat washer (3) into the recess in the cylinder head. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/3 Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be incorrect. 3. Put a 2.0 mm (0.08 inch) bead of 4C-5591 Anti-Seize Compound on the first two threads of threaded nut (1). Illustration 2 g00903762 Illustration 3 g00903704 4. Put fuel injection nozzle (2) into position in the cylinder head. Make sure that the detent ball in the fuel injection nozzle (2) is aligned correctly with ball Detent (X) in the cylinder head. Illustration 4 g00902563 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 3/3 5. Carefully tighten threaded nut (1) to a torque of 30 N m (22 lb ft). Remove any excess Anti- Seize Compound from fuel injection nozzle. Note: Do not rotate the fuel injection nozzle after installation. The seal which is made by the anti-seize compound may break. A broken seal may allow leakage past the seat of the fuel injection nozzle. End By: a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:12:38 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/2 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01080672 Fuel Injection Nozzles - Install - Type 1 Engines and 9RM Engines SMCS - 1254-012 Installation Procedure Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and Assembly, "Engine Design" topic. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/2 Illustration 1 g00545200 1. Install dust seal (5) and spacer (4) . 2. Install the seat washer on the end of fuel injection nozzle (3) . 3. Install fuel injection nozzle (3) into the cylinder head. Illustration 2 g00545199 4. Install clamp (2) and bolts (1). Tighten bolts (1) to a torque of 12 N m (9 lb ft). End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:13:25 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/4 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i02105278 Fuel Injection Pump - Remove - Type 2 Engines and 7BJ Engines SMCS - 1251-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 150-3992 Timing Pin (1) 1 A Timing Pin (2) 150-3993 1 171-1085 or 173-9774 B Tamper Resistant Tool Gp 1 ( 1 ) Tool (A) is required in order to remove Bosch fuel injection pumps. ( 2 ) Tool (A) is required in order to remove Delphi (Lucas) and Stanadyne fuel injection pumps. Start By: A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove". B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/4 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1. Ensure that the No. 1 cylinder is at the top center position on the compression stroke. Refer to the Testing and Adjusting, "Fuel System" topic for additional information. Illustration 1 g00808245 2. Loosen locking screw (2) (if equipped) until locking spacer (1) moves freely. Move locking spacer (1) into position (B). Tighten locking screw (2) to a torque of 10 N m (7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 3/4 Illustration 2 g00808370 Typical example Note: Do not remove hub nut (4) from the shaft of the fuel injection pump. The hub of the fuel injection pump is installed in the correct position from the factory in order to ensure proper timing. If hub nut (4) is removed and the hub is removed, the hub will need to be accurately installed on the shaft of the fuel injection pump by the use of special equipment. Refer to your Caterpillar Dealer for more information. Note: Do not release Torx screws (5) (if equipped). If the Torx screws are released and the timing plate is moved, the timing position that is set at the factory will be lost. If the Torx screws are released, the No. 1 cylinder must be set to the top center position on the compression stroke before the Torx screws are tightened. 3. Slowly rotate the crankshaft until hole (6) in the timing gear and hole (7) in the hub are in alignment with hole (8) in the fuel injection pump body. Note: The location of Tool (A) for Bosch fuel injection pumps will be located toward the top of the fuel injection pump. The location of Tool (A) for Delphi (Lucas) and Stanadyne fuel injection pumps will be located toward the bottom of the fuel injection pump. 4. Install Tool (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tool (A) into position in hole (8) in the fuel injection pump body. If Tool (A) can be fully seated, the fuel injection pump timing is correct. No resistance should be felt when the timing pin is inserted into hole (8) of the fuel injection pump body. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 4/4 Note: Some fuel injection pumps are installed with tamper proof bolts. Tool (B) may be necessary in order to remove the tamper proof bolts. 5. Remove four bolts (3) that fasten the fuel injection pump gear to the fuel injection pump. Timing gear (9) should be free from the fuel injection pump shaft. Illustration 3 g00808376 Typical example 6. Remove three flange nuts (10) and fuel injection pump (11) from the engine. Illustration 4 g01059878 Typical example 7. Remove O-ring seal (12) from fuel injection pump (11) . Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:14:13 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/4 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01083652 Fuel Injection Pump - Remove - Type 1 Engines and 9RM Engines SMCS - 1251-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 173-9774 Bolt Remover (1) 1 B 9U-6198 Crankshaft Turning Tool 1 8S-2264 Puller Group 1 C 8S-4712 Bolt 2 ( 1 ) The bolt remover is required in order to remove the tamper proof bolts on the access cover for the fuel injection pump. Start By: A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove". B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and Assembly, "Engine Design" topic. NOTICE Keep all parts clean from contaminants. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/4 Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00545256 1. Remove four bolts (1) . Note: Some engines may have four tamper proof bolts (1). Use Tool (A) in order to remove the tamper proof bolts bolts. 2. Remove cover (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 3/4 Illustration 2 g00545258 3. Remove nut (3) and the lockwasher. Illustration 3 g00571370 4. Use Tool (B) to rotate the crankshaft until keyway (X) is at 30 degrees from the vertical centerline. Illustration 4 g00571373 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 4/4 5. Install Tool (C) . 6. Disengage the gear from the fuel injection pump. Illustration 5 g00545262 7. Disconnect hose (7) from the fuel injection pump. 8. Remove three nuts (6) that hold fuel injection pump (5) in position. 9. Remove fuel injection pump (5) and the gasket. Note: Ensure that you do not lose the key when the fuel injection pump is removed. Also notice the position of marks (4) in order to ensure proper alignment of fuel injection pump (5) during installation. Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:15:01 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/5 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i02046409 Fuel Injection Pump - Install - Type 2 Engines and 7BJ Engines SMCS - 1251-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty 150-3992 Timing Pin (1) 1 A Timing Pin (2) 150-3993 1 171-1085 or 173-9774 B Tamper Resistant Tool Gp 1 ( 1 ) Tooling (A) is required in order to install Bosch fuel injection pumps. ( 2 ) Tooling (A) is required in order to install Dephi (Lucas) and Stanadyne fuel injection pumps. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/5 Illustration 1 g01059878 Typical example 1. Check the condition of O-ring seal (13) on fuel injection pump (12). If the seal is worn or damaged, replace the seal. 2. Lightly lubricate O-ring seal (13) with clean engine oil. Install O-ring seal (13) on fuel injection pump (12) . NOTICE The No. 1 cylinder must be at the top center position on the compression stroke before the fuel injection pump is installed. If the crankshaft needs to be rotated, the fuel injection pump must be mounted temporarily or the loose gear could cause damage to the front housing. Illustration 2 g00808376 Typical example https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 3/5 3. Put fuel injection pump (12) in position on the engine. Ensure that the timing gear is aligned with the hub of fuel injection pump (12). Install three flange nuts (11) and tighten the flange nuts to a torque of 28 N m (21 lb ft). Illustration 3 g00808370 Typical example 4. Position gear (9) on the shaft of the fuel injection pump. Note: Some fuel injection pumps are installed with tamper proof bolts. Tooling (B) may be necessary in order to install the tamper proof bolts. 5. Put the timing gear plate in position and install four bolts (3). Tighten the four bolts finger tight. Note: The fuel injection pump gear will only fit in one position. Install the gear with the letters "C" and "M" facing away from the engine. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 4/5 Illustration 4 g00808245 Typical example 6. Loosen locking screw (2) (if equipped) until locking spacer (1) moves freely. Move locking spacer (1) into position (A). Tighten locking screw (2) to a torque of 10 N m (7 lb ft). Note: The location of Tooling (A) for Bosch fuel injection pumps will be located toward the top of the fuel injection pump. The location of Tooling (A) for Dephi (Lucas) and Stanadyne fuel injection pumps will be located toward the bottom of the fuel injection pump. 7. Install Tooling (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tooling (A) into position in hole (8) in the fuel injection pump body. If Tooling (A) can be fully seated, the fuel injection pump timing is correct. No resistance should be felt when the timing pin is inserted into hole (8) of the fuel injection pump body. NOTICE The fuel injection pump may be supplied with the fuel injection pump shaft in the locked position. The drive shaft of the fuel injection pump must not be rotated without the spacer in position under the locking screw. Damage to the drive shaft of the fuel injection pump will result. 8. When the timing plate is installed, rotate gear (9) by hand in a counterclockwise direction in order to remove the backlash between gear (9) and the idler gear. Do not rotate the crankshaft or the fuel injection pump shaft. Tighten bolts (3) to a torque of 28 N m (21 lb ft). 9. Remove Tooling (A) from the fuel injection pump gear. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 5/5 End By: a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install". Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:15:48 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 1/3 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 428D BACKHOE LOADER BNS Configuration: 428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01083913 Fuel Injection Pump - Install - Type 1 Engines and 9RM Engines SMCS - 1251-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 173-9774 Bolt Remover (1) 1 ( 1 ) The bolt remover is required in order to install the tamper proof bolts on the access cover for the fuel injection pump. Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and Assembly, "Engine Design" topic. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Inspect the condition of the gasket for the fuel injection pump. Replace the gasket, if necessary. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 2/3 Illustration 1 g00545262 2. Install the gasket and fuel injection pump (5) . Note: Align marks (4) that are on fuel injection pump (5) and the timing gear cover. 3. Install the key. 4. Install three nuts (6) that hold fuel injection pump (5) in position. 5. Connect hose (7) to fuel injection pump (5) . 6. Engage the gear with the fuel injection pump. Illustration 2 g00545258 7. Install the lockwasher and nut (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

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428D Backhoe Loader BNS00001-01117 (MACHINE) POWERED BY 3054 Engine(... 3/3 Illustration 3 g00545256 8. Install cover (2) and four bolts (1) . Note: Some engines have four tamper proof bolts (1). Use Tool (A) in order to install the four bolts. 9. Set the timing of the fuel injection pump. Refer to the Testing and Adjusting Module for the correct procedure. End By: a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Install". b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install". Copyright 1993 - 2019 Caterpillar Inc. Thu Oct 3 08:16:36 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/3

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com