Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Manual Instant Download

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  1. Service Repair Manual Models 305.5 M ini Hydraulic Excavator

  2. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 1/2 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR CXZ Configuration: 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02330985 Sprocket - Remove and Install SMCS - 4164-010 Removal Procedure Start By: a. Separate the track in the rear. Refer to Disassembly and Assembly, "Track - Separate". Illustration 1 g01163547 1. Slide track assembly (1) away from sprocket (2). Remove bolts (3) and sprocket (2). Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  3. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 2/2 Illustration 2 g01163547 1. Install sprocket (2) and bolts (3). Slide track assembly (1) over sprocket (2). End By: a. Connect the track in the rear. Refer to Disassembly and Assembly, "Track - Connect". Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 23:00:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  4. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

  5. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 1/4 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR CXZ Configuration: 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i05182523 Final Drive and Travel Motor - Remove SMCS - 4050-011; 4351-011 Removal Procedure At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns. To prevent possible personal injury, release the pressure in the work tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed. Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  6. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 2/4 Dispose of all fluids according to local regulations and mandates. Illustration 1 g03322907 1. Position the machine onto suitable cribbing below the first roller, as shown. Ensure that the master pin is above the center line of the sprocket. 2. Separate the track. Refer to Disassembly and Assembly, "Track - Separate". Illustration 2 g00538723 3. Rotate the final drive until drain plug (1) is at the bottom. Drain the oil into a suitable container for storage or disposal. 4. Release the hydraulic system pressure. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  7. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 3/4 Illustration 3 g00538793 5. Remove bolts (2) and cover (3) from the rear of the undercarriage frame. Illustration 4 g00597225 6. Disconnect hose assemblies (4). Illustration 5 g00597227 7. Attach a suitable lifting device to final drive and travel motor (6). Remove bolts (5). Remove final drive and travel motor (6). The combined weight of final drive and the travel motor (6) is approximately 118 kg (260 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  8. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 1/13 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR CXZ Configuration: 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02736764 Final Drive and Travel Motor - Disassemble SMCS - 4050-015; 4351-015 S/N - CXZ1-UP S/N - DCK1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9895 Crossblock 1 B 1P-1857 Retaining Ring Pliers 1 C 289-6053 Spanner Wrench 1 D 9S-9152 Bearing Puller Gp 1 Start By: A. Remove the final drive and the travel motor. Refer to Disassembly and Assembly, "Final Drive and Travel Motor - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  9. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 2/13 Illustration 1 g01242982 1. Remove plug (2) , ring (1) , and cover (3) . Illustration 2 g01242984 2. Remove bolts (4) and retainer (5) . Illustration 3 g01242987 3. Remove gears (6) , gear (8) , and bearings (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  10. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 3/13 Illustration 4 g01242988 4. Remove washer (10) and carrier (9) . Illustration 5 g01242989 5. Remove bolts (11) and retainers (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  11. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 4/13 Illustration 6 g01242991 6. Remove gears (13) , gear (15) , and bearings (14) . Illustration 7 g01242992 7. Remove washers (16) , coupling (17) , washer (18) , and setscrews (19) . Illustration 8 g01242996 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  12. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 5/13 8. Remove plug (20) and the O-ring seal. Illustration 9 g01242998 9. Remove spring (21) . Illustration 10 g01243000 10. Remove poppet (22) . 11. Repeat Step 8 through Step 10 for the opposite side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  13. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 6/13 Illustration 11 g01243001 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 12. Remove bolts (24) and head (23) . Illustration 12 g01243003 13. Remove port plate (25) and bearing (26) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  14. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 7/13 Illustration 13 g01243004 14. Remove O-ring seals (28) , O-ring seal (27) , and springs (29) . Illustration 14 g01243005 15. Install Tooling (A) . 16. Apply approximately 345 kPa (50 psi) of shop air pressure in order to remove piston (30) . Illustration 15 g01243006 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  15. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 8/13 17. Remove O-ring seals (31) . Illustration 16 g01243007 18. Remove barrel (32) , discs (33) , and plates (34) . Illustration 17 g01243008 19. Remove pins (35) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  16. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 9/13 Illustration 18 g01243009 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 20. Use a suitable press and Tooling (B) in order to remove retaining ring (36) . Illustration 19 g01243011 21. Remove washers (37) and spring (38) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  17. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M4... 10/13 Illustration 20 g01243012 22. Remove pistons (39) , bearing (41) , and retainer (40) . Illustration 21 g01243013 23. Remove swashplate (42) . Illustration 22 g01243015 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  18. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M4... 11/13 24. Remove piston (43) and rockers (44) . 25. Remove shaft assembly (45) . Illustration 23 g01243016 26. Remove spring (45) and seal (47) . Illustration 24 g01372200 27. Use Tooling (D) in order to remove bearing (48A) from shaft (45) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  19. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M4... 12/13 Illustration 25 g01243018 28. Use Tooling (C) in order to remove nut (48) . Illustration 26 g01243019 29. Remove ring gear assembly (49) from motor housing (50) . Illustration 27 g01243021 30. Remove Duo-Cone Seal Gp (51) and bearing (52) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  20. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M4... 13/13 Illustration 28 g01243022 31. Remove Duo-Cone Seal Gp (53) . Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 23:02:30 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  21. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

  22. 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 ... 1/12 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR CXZ Configuration: 305.5 Mini Hydraulic Excavator CXZ00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02736099 Final Drive and Travel Motor - Assemble SMCS - 4050-016; 4351-016 S/N - CXZ1-UP S/N - DCK1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1857 Retaining Ring Pliers 1 C 289-6053 Spanner Wrench 1 Illustration 1 g01243022 1. Install Duo-Cone Seal Gp (53). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

  23. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

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