Caterpillar Cat 228 SKID STEER LOADER (Prefix 6BZ) Service Repair Manual Instant Download

Service Repair Manual Model 228 SKID STEER LOADER

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 1/4 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 228 SKID STEER LOADER 6BZ Configuration: 228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine Disassembly and Assembly 228 Skid Steer Loader Machine Systems Media Number -RENR2887-01 Publication Date -01/11/2009 Date Updated -04/11/2009 i01710029 Lift Cylinder - Remove SMCS - 5102-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1860 Retaining Ring Pliers 1 Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 2/4 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system. Illustration 1 g00588581 1. Remove retaining pin (1) and lower the loader lift arm brace onto the lift cylinder. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

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228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 3/4 Illustration 2 g00880965 2. Disconnect tube assemblies (2) and (3) . Illustration 3 g00880971 3. Remove bolt (4), pin assembly (6), and spacer (5) from the rear of the lift cylinder. Illustration 4 g00888084 4. Use Tooling (A) to remove snap ring (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 4/4 Illustration 5 g00880978 5. Remove pin (9) and loader lift arm brace (8) . Illustration 6 g00888089 6. Use a hoist and a lifting sling to remove lift cylinder (10). The weight of the lift cylinder is approximately 73 kg (160 lb). 7. Repeat Steps 1 through 6 for the opposite lift cylinder. Copyright 1993 - 2019 Caterpillar Inc. Wed Oct 16 22:45:28 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 1/4 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 228 SKID STEER LOADER 6BZ Configuration: 228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine Disassembly and Assembly 228 Skid Steer Loader Machine Systems Media Number -RENR2887-01 Publication Date -01/11/2009 Date Updated -04/11/2009 i01710055 Lift Cylinder - Install SMCS - 5102-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1860 Retaining Ring Pliers 1 Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 2/4 of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00888089 1. Use a hoist and a lifting sling to position lift cylinder (10). The weight of the lift cylinder is approximately 73 kg (160 lb). Illustration 2 g00880978 2. Position loader lift arm brace (8) and install pin (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 3/4 Illustration 3 g00888084 3. Use Tooling (A) to install snap ring (7) . Illustration 4 g00880971 4. Install spacer (5), pin assembly (6), and bolt (4) to the rear of the lift cylinder. Illustration 5 g00880965 5. Connect tube assemblies (2) and (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 4/4 Illustration 6 g00588581 6. Install retaining pin (1) to the loader lift arm brace. 7. Repeat Steps 1 through 6 for the opposite lift cylinder. End By: Lower the cab. Refer to Disassembly and Assembly, "Cab - Lower". Copyright 1993 - 2019 Caterpillar Inc. Wed Oct 16 22:46:27 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 1/6 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 228 SKID STEER LOADER 6BZ Configuration: 228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine Disassembly and Assembly 228 Skid Steer Loader Machine Systems Media Number -RENR2887-01 Publication Date -01/11/2009 Date Updated -04/11/2009 i01710433 Lift Arms - Remove SMCS - 6119-011 Removal Procedure Table 1 REQUIRED TOOLS Tool Part Number Part Description Qty A 1P-2860 Retaining Ring Pliers 1 B 180-3032 Stand 2 Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Remove the tilt cylinders. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove". C. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 2/6 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all lines and on all wires for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system. 1. Open the engine access door. Illustration 1 g00881183 2. Remove cable strap (1) and disconnect harness assembly (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 3/6 Illustration 2 g00881192 3. Remove bolts (4) and bracket (3), if equipped. Position the harness assembly out of the way. Illustration 3 g00589493 4. Disconnect hose assemblies (5) and (6) from both sides of the lift arm assembly. Illustration 4 g00881195 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 4/6 5. Use Tooling (A) to remove inside snap ring (7) and pin (8) in order to release left side lift cylinder (9) from the lift arm. Illustration 5 g00589436 6. Remove retaining pin (10) and lower the loader lift arm brace onto the lift cylinder. Illustration 6 g00589439 7. Use Tooling (A) to remove inside snap rings (11) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 5/6 Illustration 7 g00881204 8. Remove pin (13) and loader lift arm brace (12) . Illustration 8 g00563368 9. Use Tooling (B) to support the rear of the machine. Illustration 9 g00563371 10. Attach a hoist and lifting slings to lift arm assembly (14) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 6/6 Illustration 10 g00881201 11. Remove bolt (16) and pin assembly (15) from both sides of the lift arm assembly. Remove the lift arm assembly. The weight of the lift arm assembly is approximately 238 kg (525 lb). Copyright 1993 - 2019 Caterpillar Inc. Wed Oct 16 22:47:27 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 1/6 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 228 SKID STEER LOADER 6BZ Configuration: 228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine Disassembly and Assembly 228 Skid Steer Loader Machine Systems Media Number -RENR2887-01 Publication Date -01/11/2009 Date Updated -04/11/2009 i01710475 Lift Arms - Install SMCS - 6119-012 Installation Procedure Table 1 REQUIRED TOOLS Tool Part Number Part Description Qty A 1P-2860 Retaining Ring Pliers 1 B 180-3032 Stand 2 Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 2/6 Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00563368 1. Use Tooling (B) to support the rear of the machine. Illustration 2 g00563371 2. Use a hoist and lifting slings to position lift arm assembly (14). The weight of the lift arm assembly is approximately 238 kg (525 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 3/6 Illustration 3 g00881201 3. Install pin assembly (15) and bolt (16) to both sides of the lift arm assembly. Illustration 4 g00881204 4. Position loader lift arm brace (12) and install pin (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 4/6 Illustration 5 g00589439 5. Use Tooling (A) to install inside snap rings (11) . Illustration 6 g00589436 6. Install retaining pin (10) in the loader lift arm brace. Illustration 7 g00881195 7. Use Tooling (A) to install pin (8) and inside snap ring (7) in lift cylinder (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 5/6 Illustration 8 g00589493 8. Connect hose assemblies (6) and (5) to both sides of the lift arm assembly. Illustration 9 g00881192 9. Position bracket (4) and install two bolts (3), if equipped. Illustration 10 g00881183 10. Connect harness assembly (2) and tighten cable strap (1) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 6/6 11. Close the engine access door. End By: a. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". b. Install the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Install". Copyright 1993 - 2019 Caterpillar Inc. Wed Oct 16 22:48:26 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 1/4 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 228 SKID STEER LOADER 6BZ Configuration: 228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine Disassembly and Assembly 228 Skid Steer Loader Machine Systems Media Number -RENR2887-01 Publication Date -01/11/2009 Date Updated -04/11/2009 i01536544 Pilot Operated Hydraulic Control - Remove SMCS - 5059-011; 5063-011; 5705-011 Removal Procedure Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

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228 Skid Steer Loader 6BZ00700-UP (MACHINE) POWERED BY 3034 Engine(SEB... 2/4 before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all lines and on all wires for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system. Illustration 1 g00562571 1. Remove four screws (1) . 2. Remove cover (2) . Illustration 2 g00690836 3. Disconnect electrical connectors (3) and (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/16

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