Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual Instant Download

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  1. Service Repair Manual Model 225EXCAVATOR

  2. w 1/12(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225 EXCAVATOR 76U Configuration: 225 EXCAVATOR 76U00694-01199 (MACHINE) POWERED BY 3304 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00886792 Governor - Disassemble SMCS - 1264-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Group 1 B 6V-2163 Spring Clamp 1 C 1P-1855 Retaining Ring Pliers 1 Start By: A. Remove the fuel injection pump housing and the governor. Refer to Disassembly and Assembly, "Fuel Injection Pump Housing and Governor - Remove". Note: To remove the governor for the disassembly of the fuel injection pump housing, perform Steps 1, 2, 16, 22, 24, 25, 26, 27, 30, 32 and 34. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  3. w 2/12(W) Illustration 1 g00453006 1. Remove fuel ratio control (1) from governor (2) . Illustration 2 g00453007 Note: Illustration 2 shows the fuel ratio control that is still connected. 2. Remove six bolts (3), two bolts (5), housing (4) and the gasket. Illustration 3 g00453008 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  4. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

  5. w 3/12(W) 3. Remove governor spring (7), seat (6) and the washers. Illustration 4 g00453009 4. Remove six bolts (8), cover (9) and the gasket. Use Tool (A) in order to remove seal (10) . Illustration 5 g00453010 5. Remove low idle adjustment screw (12) and spring (11) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  6. w 4/12(W) Illustration 6 g00453011 6. Remove shaft assembly (15) and levers (14) and (13) . Illustration 7 g00453012 7. Remove two snap rings (19) from two pins (17). Remove two pins (17). Remove plates (16) and stop (18) . Illustration 8 g00453014 8. Remove pins (21) and (22) and remove spring (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  7. w 5/12(W) Illustration 9 g00453015 9. Remove two bolts (23), and the washers, and remove adapter (24), the coupling, and the O- ring seal. 10. Remove contact (27) and body (28) with an O-ring seal. 11. Remove two bolts (29) and the washers and remove cover (30) and the gasket. 12. Remove two nuts and washers (26) and remove shutoff solenoid (25) and the gasket. Illustration 10 g00453016 13. Remove shaft (31) and lever (32) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  8. w 6/12(W) Illustration 11 g00453017 Note: The check valve will be damaged during removal. Remove check valve (33) only if a replacement is necessary. 14. Remove check valve (33) only if a replacement is necessary. Illustration 12 g00453018 15. Remove seal (34) and adjustment screw (35) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  9. w 7/12(W) Illustration 13 g00453019 16. Remove bolt (36), housing (37) and the gasket from the fuel injection pump housing. Illustration 14 g00453557 Typical example 17. Remove bolts (38) and remove torque control (39) . 18. Disassemble torque control (39) and inspect the spacer, the spring, and the insulator for damage or wear. Replace parts that are worn or damaged with new parts. Illustration 15 g00453558 19. Remove two bolts (40) and block (41) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  10. w 8/12(W) Illustration 16 g00453559 20. Remove the bolt that holds collar (42) to bolt (44). Remove collar (42), spring (43) and bolt (44) . 21. Remove the stop screws from collar (42) if the collar needs to be replaced. Illustration 17 g00453560 22. Remove three bolts (46) and remove governor servo (45). The governor servo must be rotated in order to be released from the rack's regulator. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  11. w 9/12(W) Illustration 18 g00453632 23. Remove lockring (50), seat (53), link spring (52) and sleeve (51). Remove the other lockring (50) from the groove in the center of valve (47). Remove valve (47), sleeve (48) and piston (49). The piston must be pushed down in order to be removed. Remove the O- ring seal from sleeve (48). Remove pin (55) and lever (56) . Illustration 19 g00453633 Illustration 20 g00453634 24. Use Tool (A) in order to hold spring (58) compressed for the removal of ring (57). Spring (58) is used in order to put a preload on the thrust bearing for the camshaft in the fuel injection pump housing. 25. Remove ring (57) and slowly release Tool (A) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  12. w 10/12(W) Illustration 21 g00453635 26. Remove bearing (60), sleeves (59) and spring (58) . Illustration 22 g00453636 27. Remove ring (61) and dashpot assembly (62) . Illustration 23 g00453637 28. Use Tool (C) in order to remove snap ring (68). Remove ring (67) and spool (66) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  13. w 11/12(W) 29. Remove seat (65) from spring (64) and remove spring (64) from seat (63) . Illustration 24 g00453665 30. Remove riser (69) . Illustration 25 g00453667 31. Remove ring (70), races (71) and bearing (72) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  14. w 12/12(W) Illustration 26 g00453668 32. Remove four bolts (73) and carrier (74) . Illustration 27 g00453669 33. Remove dowels (77) and flyweights (76). Remove governor shaft (75) and the dowel that is not shown from shaft (75) . Illustration 28 g00453670 34. Remove races (78) and bearing (79) . Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 7 20:06:36 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  15. w 1/17(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225 EXCAVATOR 76U Configuration: 225 EXCAVATOR 76U00694-01199 (MACHINE) POWERED BY 3304 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01111261 Governor - Assemble SMCS - 1264-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1855 Retaining Ring Pliers 1 B 6V-2163 Spring Clamp 1 C 1P-0510 Driver Group 1 D 6V-2054 Shield Driver 1 Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are clear. Note: Check the condition of the gaskets and the O-ring seals. If the gaskets, the seals, or any parts are worn or damaged, use new parts for replacement. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  16. w 2/17(W) Illustration 1 g00453799 1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection pump housing. Illustration 2 g00453801 2. Put flyweights (4) in position on carrier (3) and install the dowels in order to hold the flyweights in place. The flyweights must move freely on the dowels. Illustration 3 g00453802 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  17. w 3/17(W) 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier (3) . Illustration 4 g00459340 4. Put carrier (3) in position and install bolts (7) . Illustration 5 g00459410 5. Install race (9), bearing (10) and race (9). Use Tool (A) in order to install ring (8) on riser (11) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  18. w 4/17(W) Illustration 6 g00459411 6. Install riser (11) . Illustration 7 g00459414 7. Assemble the dashpot, as follows: a. Install spring (13) on seat (12) and install seat (14) in spring (13) . b. Put spool (15) and ring (16) in position on seat (14) and use Tool (A) in order to install snap ring (17) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  19. w 5/17(W) Illustration 8 g00459416 8. Install dashpot assembly (19). Install ring (18) in the lower groove in the governor shaft. Illustration 9 g00459419 9. Install sleeve (20), spring (22), sleeve (20) and bearing (21) . Note: Spring (22) is used in order to put a preload on the thrust bearing on the camshaft in the fuel injection pump housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  20. w 6/17(W) Illustration 10 g00459421 10. Use Tool (B) in order to hold spring (22) compressed and install ring (23) in the groove in the governor shaft. Remove Tool (B) . Illustration 11 g00459423 11. Put lever (33) in position on the governor servo and install pin (32) in order to hold the lever in place. Use a hammer and a chisel in order to move the metal (stake) at four places that are spread apart 90 degrees. Perform this procedure on the outside surface on both legs of the governor servo. This helps to hold pin (32) in place. 12. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) . 13. Install valve (24) . 14. Install one lockring (27) in the groove near the center of valve (24). Put sleeve (28), link spring (29) and seat (30) in position on valve (24) and install second lockring (31) . Illustration 12 g00454273 15. Put the governor servo in position on the fuel injection pump housing with piston (34) that is engaged over rack control sleeve (35) and install the bolts that hold the rack control sleeve in place. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  21. w 7/17(W) Illustration 13 g00591527 3304B engine Note: The 3304B engine has one stop screw (36) and one locknut (38). Illustration 14 g00454274 3306B 16. If the stop screws were removed, install two stop screws (36) in collar (37), as shown. Install locknuts (38) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  22. w 8/17(W) Illustration 15 g00454275 17. Install bolt (41) in block (42), as shown. Install spring (40) on bolt (41), as shown. Put collar (37) in position on bolt (41) with the hole in the collar in alignment with the notch in bolt (41) and install bolt (39) in order to hold the collar in place. Illustration 16 g00454428 Illustration 17 g00459548 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  23. w 9/17(W) 18. Put block (42) in position on housing (43). Align the holes in block (42) with the dowels. Tighten two bolts (44) . Illustration 18 g00590080 3304B torque control 19. Assemble the torque control on the 3304B engine. Install retainer (51), two bars (49), spacer (50), contact (46), and insulator (45) in position on bolts (52) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  24. w 10/17(W) Illustration 19 g00454429 20. Assemble the torque control on the 3306B, as follows: a. Install spring (48), spacer (47), contact (46) and spacer (50) on insulator (45), as shown. b. Install retainer (51) and bar (49) on bolts (52) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  25. w 11/17(W) Illustration 20 g00459552 21. Put torque control (53) in position on block (40). Install bolts (54) . Illustration 21 g00454442 Note: When housing (43) is installed on the fuel injection pump housing, the flange on bolt (38) must be behind the dashpot. If housing (43) is installed with the flange on bolt (38) on the wrong side of the dashpot, the riser in the governor will be held in the maximum fuel delivery position. 22. Install gasket (56) on the fuel injection pump housing. Put housing (43) in position on the fuel injection pump housing with bolt (38) behind the dashpot, as shown. Install bolts (55) that hold housing (43) in place. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  26. w 12/17(W) Illustration 22 g00459558 23. Use Tool (C) in order to install lip type seal (57) in the outer governor housing with the lip inward. 24. Install adjustment screw (58) and the locknut for the high idle adjustment. Illustration 23 g00459560 25. Install check valve (59) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  27. w 13/17(W) Illustration 24 g00459562 26. Put lever (60) in position, as shown. Install shaft (61) . Illustration 25 g00459564 27. Put the gasket and shutoff solenoid (62) in position and install two bolts (63) . 28. Put the gasket and cover (64) in position and install two bolts (65) . 29. Install body (66) and contact (67) . 30. Put the O-ring seal on adapter (68) and put the coupling and adapter (68) in position. Install two bolts (69) . Illustration 26 g00459590 31. Install spring (70) in shaft assembly (71). Install pin (72) in shaft assembly (71). The tip of pin (72) should be engaged in the hole in spring (70). Install pin (73) in shaft assembly (71) in order to hold pin (72) in place. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

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  29. w 14/17(W) Illustration 27 g00459593 32. Put stop (76) and plates (74) in position on shaft assembly (71) and install pins (75). Install snap rings (77) . Illustration 28 g00459595 33. Put levers (79) and (78) in position in the housing, as shown. Install shaft assembly (71) . Illustration 29 g00459596 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/7

  30. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

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