Case IH Magnum 225 Magnum 250 Magnum 280 Magnum 310 Magnum 335 Tractors Operator’s Manual Instant Download (Publication No.84244301)
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OPERATOR'S MANUAL Magnum 225 Magnum 250 Magnum 280 Magnum 310 Magnum 335 Rac - 84244301 Issue date 17/12/2009
Contents 1 GENERAL INFORMATION Safety rules................................................................................. 1-1 Read the Operators Manual................................................................ 1-2 Product identification ....................................................................... 1-3 Declaration of conformity................................................................... 1-4 Tractor intended use........................................................................ 1-6 CNH America LLC technical manuals...................................................... 1-7 Manual storage............................................................................. 1-8 Identification plates......................................................................... 1-9 Component location ....................................................................... 1-11 2 SAFETY INFORMATION Safety rules - General ..................................................................... 2-1 Safety rules - Air conditioning system ..................................................... 2-1 Safety rules - Basic operating ............................................................. 2-2 Safety rules - Battery ...................................................................... 2-2 Safety rules - Driving on public roads ...................................................... 2-3 Safety rules - Electrical storm safety ....................................................... 2-3 Safety rules - Fire prevention .............................................................. 2-4 Safety rules - General maintenance ....................................................... 2-4 Safety rules - Hazardous chemicals ....................................................... 2-5 Safety rules - Implements, tools and trailers ............................................... 2-6 Safety rules - Instructional seat ............................................................ 2-6 Safety rules - Mounting and dismounting .................................................. 2-7 Safety rules - Operator presence system .................................................. 2-7 Safety rules - PTO operation .............................................................. 2-7 Safety rules - Roll over and tip over ....................................................... 2-8 Safety rules - Utility power lines ........................................................... 2-8 Safety rules - Vehicle vibration ............................................................ 2-10 Safety rules - Wheels and tires ........................................................... 2-11 ROPS and CSF............................................................................ 2-12 FOPS...................................................................................... 2-13 Hazardous substances .................................................................... 2-14 Noise levels................................................................................ 2-15 Vehicle vibration levels .................................................................... 2-16 Fire extinguisher........................................................................... 2-17 Emergency exit............................................................................ 2-18 Wheel wedges............................................................................. 2-19 Safety decals .............................................................................. 2-20 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR S PLATFORM Tractor access.......................................................................... 3-1 OPERATOR S SEAT Overview ............................................................................... 3-2 INSTRUCTOR S SEAT Overview ............................................................................... 3-3
FORWARD CONTROLS Steering column ........................................................................ 3-4 Front console........................................................................... 3-7 Pedal controls .......................................................................... 3-9 LH SIDE CONTROLS EMERGENCY BRAKE ................................................................ 3-11 RH SIDE CONTROLS Armrest console ....................................................................... 3-12 Armrest compartment ................................................................. 3-20 Adjusting the armrest console......................................................... 3-23 REARWARD CONTROLS Fender console........................................................................ 3-24 Automatic temperature controls ....................................................... 3-30 Automatic temperature control system ................................................ 3-33 Ventilation ............................................................................. 3-34 OVERHEAD CONTROLS Lamp controls ......................................................................... 3-36 EXTERIOR CONTROLS Rear fender controls................................................................... 3-37 INSTRUMENT CLUSTER Overview .............................................................................. 3-38 Gauges ................................................................................ 3-39 Upper display.......................................................................... 3-41 Keypad ................................................................................ 3-43 Status and warning icons.............................................................. 3-45 Lower display.......................................................................... 3-47 Display settings........................................................................ 3-67 Operator preferences.................................................................. 3-77 Icon legend ............................................................................ 3-87 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine .............................................................. 4-1 STARTING THE UNIT Normal engine starting ................................................................. 4-4 Cold temperature operation ............................................................ 4-7 STOPPING THE UNIT Stopping the engine ................................................................... 4-10 MOVING THE UNIT Powershift transmission ............................................................... 4-11 Transmission default gears............................................................ 4-12 Setting default gears .................................................................. 4-16 Best practices for prolonged transmission life......................................... 4-19 Transmission disengages; neutral icon flashes ....................................... 4-20 Automatic productivity management (APM)........................................... 4-21 Mechanical front drive (MFD).......................................................... 4-28
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Differential lock system................................................................ 4-32 Suspended axle ....................................................................... 4-35 Ride control............................................................................ 4-43 Constant engine speed................................................................ 4-46 Electronic end of row system.......................................................... 4-48 5 TRANSPORT OPERATIONS ROAD TRANSPORT Tractor warning lamps.................................................................. 5-1 Tractor warning lamps.................................................................. 5-2 Safe transport speed ................................................................... 5-3 SHIPPING TRANSPORT Securing the tractor for shipping ....................................................... 5-4 RECOVERY TRANSPORT Safety rules............................................................................. 5-5 Towing the tractor....................................................................... 5-6 6 WORKING OPERATIONS GENERAL INFORMATION Overview ............................................................................... 6-1 REAR PTO Safety rules......................................................................... 6-2 Connecting the PTO................................................................ 6-6 Interchangeable PTO shaft......................................................... 6-7 Reversible PTO shaft.............................................................. 6-13 PTO operation..................................................................... 6-15 PTO fender switch operation ...................................................... 6-19 Auto PTO operation ............................................................... 6-20 THREE POINT HITCH Identification ....................................................................... 6-24 Link adjustment.................................................................... 6-25 Hitch high clearance adjustment .................................................. 6-29 Hydraulic links ..................................................................... 6-32 Sway limiter adjustment ........................................................... 6-33 Lower link block adjustment ....................................................... 6-34 Mechanical float adjustment....................................................... 6-36 Hitch operation .................................................................... 6-37 Hitch remote switch operation..................................................... 6-43 Position control operation ......................................................... 6-44 Load control operation............................................................. 6-46 Slip control operation.............................................................. 6-48 Hitch set point ..................................................................... 6-51 FRONT HITCH Overview .......................................................................... 6-54 Hitch operation .................................................................... 6-56 DRAWBARS AND TOWING ATTACHMENTS Drawbar capacity/position ......................................................... 6-59
Adjusting the drawbar ............................................................. 6-61 TRAILER HITCHES Clevis and special drawbars....................................................... 6-63 Automatic trailer hitch ............................................................. 6-65 Auto pickup hitch operation........................................................ 6-68 Manual trailer hitch ................................................................ 6-70 AUXILIARY POWER CONNECTIONS Auxiliary power and lighting ....................................................... 6-72 Cab power connections ........................................................... 6-74 HYDRAULIC REMOTE CONTROL VALVES Valve couplers and connections................................................... 6-76 Motor return circuit ................................................................ 6-79 Power beyond circuit .............................................................. 6-80 Overview .......................................................................... 6-82 Operating the controls............................................................. 6-83 Changing the functional mode..................................................... 6-86 Remote hydraulic auto mode...................................................... 6-90 Auto depth control ................................................................. 6-93 BALLASTING THE TRACTOR Guidelines ......................................................................... 6-96 Tire load and inflation charts ..................................................... 6-100 Weights, cast metal and liquid.................................................... 6-101 Wheel slip and power hop performance ......................................... 6-108 MECHANICAL FRONT DRIVE (MFD) AXLES Tire combinations and tread positions............................................ 6-111 Steering and oscillation stops .................................................... 6-116 Tread and fender settings - standard MFD axles................................. 6-118 Tread and fender settings - saddle suspension axles............................ 6-125 Tread and fender settings - heavy duty and 3 meter axles....................... 6-133 REAR AXLE Rear wheel installation ........................................................... 6-141 Rear wheel tread settings ........................................................ 6-143 7 MAINTENANCE GENERAL INFORMATION Safety rules............................................................................. 7-1 Opening the hood ...................................................................... 7-2 Battery disconnect switch .............................................................. 7-4 Battery access and service............................................................. 7-4 Tire and rim service..................................................................... 7-5 Tractor jacking points................................................................... 7-7 Capacities .............................................................................. 7-9 Consumables.......................................................................... 7-11 Electrical component location ......................................................... 7-15 Electrical system specification......................................................... 7-19 Maintenance chart notes .............................................................. 7-20 MAINTENANCE CHART Maintenance Chart .................................................................... 7-20
At warning message display Air filter service icon/message......................................................... 7-23 First 10 to 50 hours Differential and planetary oil........................................................... 7-24 Wheel bolt torque...................................................................... 7-24 Weight bolt torque ..................................................................... 7-24 Every 10 hours or daily Engine oil level ........................................................................ 7-25 Transmission oil level.................................................................. 7-26 Engine coolant level ................................................................... 7-27 Engine auxiliary fuel filter.............................................................. 7-28 Air reservoir - Drain fluid............................................................... 7-28 Rear hitch and front axle .............................................................. 7-28 Every 50 hours Engine primary fuel filter............................................................... 7-29 Every 300 hours Battery water level (Note E) ........................................................... 7-30 Engine air intake hoses................................................................ 7-31 Engine coolant level - deaeration tank ................................................ 7-32 Engine oil and filter .................................................................... 7-33 Wheel bolt torque...................................................................... 7-35 Weight bolt torque ..................................................................... 7-35 Front axle (Note A) .................................................................... 7-36 Rear hitch (Note A).................................................................... 7-43 Fuel tank............................................................................... 7-45 Differential and planetary oil level (Note B)............................................ 7-46 Transmission oil pressure oil pressure ................................................ 7-48 Reversible 1000 RPM PTO shaft (Note D) ............................................ 7-49 Every 600 hours Engine coolant antifreeze protection .................................................. 7-50 Engine coolant filter ................................................................... 7-51 Engine coolant hoses and clamps..................................................... 7-52 Engine primary fuel filter............................................................... 7-53 Changeable PTO internal splines ..................................................... 7-55 Every 1200 hours or annually Differential and planetary oil........................................................... 7-56 Engine air filters ....................................................................... 7-60 Engine air precleaner.................................................................. 7-64 Every 1500 hours Transmission oil ....................................................................... 7-65 Transmission oil filter .................................................................. 7-67 Regulated transmission filter .......................................................... 7-68 Every 2100 hours Engine coolant......................................................................... 7-69
Fuel injector nozzles (Note C)......................................................... 7-72 Engine valve adjustment (Note C)..................................................... 7-72 Every 3000 hours Engine vibration damper (Note C)..................................................... 7-73 Emergency steering system........................................................... 7-74 As required Vehicle fire prevention................................................................. 7-76 Cab air filter............................................................................ 7-77 Engine primary air filter................................................................ 7-80 Grille screen and radiator area ........................................................ 7-83 Fuel tank vent filter .................................................................... 7-85 Transmission clutch and accumulator................................................. 7-85 Tire pressure .......................................................................... 7-85 Fan belt................................................................................ 7-86 Spark arresting muffler ................................................................ 7-87 Remote valve collection bottle......................................................... 7-88 Emergency brake lever................................................................ 7-89 Engine auxiliary fuel filter.............................................................. 7-90 Cab fabric and carpet.................................................................. 7-92 Seat belt ............................................................................... 7-93 STORAGE Tractor storage .................................................................... 7-94 Removal from storage............................................................. 7-94 ELECTRICAL SYSTEM Radio or audio system................................................................. 7-95 Battery removal and installation ....................................................... 7-96 Auxiliary battery connections.......................................................... 7-98 Head light - Replace................................................................... 7-99 Flood and work light .................................................................. 7-105 Fender tail light and warning light .................................................... 7-107 Roof front warning and work light .................................................... 7-109 Roof rear warning light ............................................................... 7-112 High intensity work light .............................................................. 7-114 Side turn indicator light ............................................................... 7-116 Rotating beacon light................................................................. 7-118 Number plate light .................................................................... 7-119 Interior light - Replace ................................................................ 7-120 8 TROUBLESHOOTING ALARM(S) Display warnings ................................................................... 8-1 9 SPECIFICATIONS ENGINE - General specification............................................................ 9-1 POWER TRAIN - General specification .................................................... 9-3 TRAVELLING - Speeds .................................................................... 9-6 Vehicle dimensions and shipping weight .................................................. 9-15 Maximum operating weight................................................................ 9-17
10 ACCESSORIES Front wheel fenders ....................................................................... 10-1 Farming system displays .................................................................. 10-7 Chemical tank mounting.................................................................. 10-10 Loader connection and operation ........................................................ 10-12 Trailer brake connections................................................................. 10-13 General accessories...................................................................... 10-18
GENERAL INFORMATION - 1 1 - GENERAL INFORMATION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual and on vehicle decals, you will find signal words DANGER, WARNING, and CAUTION fol- lowed by special instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED. M1169A WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. M1170A CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with Caution is YELLOW. M1171A FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS INJURY. MACHINE SAFETY NOTICE: NOTICE is used to address practices not related to personal safety. The word NOTICE is intended for machine and property safety. It is used throughout this manual followed by specific instructions to prevent machine or property damage. Failure to follow NOTICE messages could result in machine or property damage. INFORMATION NOTE: Instructions that clarify steps, procedures, or other information in this manual. 1 - 1
GENERAL INFORMATION - 1 Read the Operators Manual Improper operation of this vehicle can cause death or serious injury. Before using the vehicle, make certain that every operator: Clears the area of other persons. Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. Is instructed in safe and proper use of the machine. Reads and understands the manual(s) pertaining to the machine. It is your responsibility to observe pertinent laws and reg- ulations and follow CNH America LLC instructions on ma- chine operation and maintenance. Reads and understands all safety decals on the ma- chine. 1 - 2
GENERAL INFORMATION - 1 Product identification 1 RCPH08CCH006FAB Dealer stamp CNH America LLC Racine, WI U.S.A. 1 - 3
GENERAL INFORMATION - 1 Declaration of conformity In the literature package, you will find an EC Declara- tion of Conformity (2006/42/EC) specific to your tractor in your native language. This document is the manufac- turer s declaration about vehicle compliance with relevant EU provisions. Keep this original document in a safe place. Local au- thorities may require you to show this document to prove compliance of the vehicle. 1 RCIL09CCH853HAA 1 - 4
GENERAL INFORMATION - 1 2 RCIL09CCH801HAA The original text of the declaration is reproduced here with some notes to assist your understanding. The health and safety related standards which apply to your vehicle are summarized below: Cab is certified category 2 according to EN 15695-1. Noise emission levels are rated according to 77/311/ EEC and 74/151/EEC. NOTE: Refer to the relevant sections in chapter 2 for ad- ditional information. Tractor safety is compliant with ISO 26322-1. The cab ROPS (rollover protection system) is certified to EN 15694. ThecabFOPS(fallingobjectprotectionsystem)iscer- tified to OECD code 10. 1 - 5
GENERAL INFORMATION - 1 Tractor intended use Magnum series tractors with standard equipment and authorized attachments, are intended to be used for customary farming, land leveling and related agriculture operations (intended use). Installation of utility (dozer) blades, tile plows, or push bars on the tractor is not recommended. Any tractor damage resulting from the installation and/or use of such equipment is not covered by the tractor warranty. turer also constitute essential elements for the intended use. All persons who will be operating this machine shall pos- sess a valid local vehicle operating permit and/or other applicable local age work permits. This tractor must be operated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention). Consult an authorized dealer or CNH America LLC on changes, additions or modifications that can be required for this machine to comply with various regulations and safety requirements. Unauthorized modifications will cause serious injury or death. unauthorized modifications is responsible for the conse- quences. The accident prevention regulations, all other gener- ally recognized regulations on safety and occupational medicine and the road traffic regulations must be ob- served at all times. Anyone making such Any arbitrary modifications carried out on the tractor will relieve the manufacturer of all liability for any resulting damage or injury. This tractor is not designed for light/heavy forestry appli- cations; usage is prohibited for forestry applications. Do not use this machine for any purpose or in any man- ner other than as described in the manual, decals, or other product safety information provided with the ma- chine. These materials define the machine s intended use. ATTENTION: The engine and fuel system on your ma- chineisdesignedandbuilttogovernmentemissionsstan- dards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid war- ranty, legal action and possible confiscation of the ma- chine until rework to original condition is complete. En- gine service and/or repairs must be done by a certified technician only! Use in any other way is considered as contrary to the intended use. The manufacture accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user. Compliance with and strict adherence to the conditions of operation, serviceandrepairasspecifiedbythemanufac- 1 - 6
GENERAL INFORMATION - 1 CNH America LLC technical manuals Manuals are available from your dealer for your machine. Your dealer can expedite your order for operator manuals and parts catalogs. All data given in this manual is subject to production vari- ations. NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the manual. If this occurs, heed the latest instructions on the electronic operating panel. Always give the machine name, model and P.I.N. (product identification number) of your machine so your dealer can provide the correct manuals for your machine. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in stan- dard condition. For exact information about any particular machine, please consult your dealer. The company is continually striving to improve its prod- ucts and therefore reserves the right to make improve- ments and changes when it becomes practical and pos- sible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. Manual scope and required training level This manual provides information on the intended use of your tractor under the conditions foreseen by the man- ufacturer during normal operation, routine service and maintenance and periodic service and maintenance. to maintain proper tractor function by an owner/operator who is familiar with tractor characteristics, and who is complying with the information on periodic service and safe practices in this manual and in the decals on the tractor. Normal operation is use of the tractor for the purpose in- tended by the manufacturer by an owner/operator who is familiar with the tractor and the mounted or towed equip- ment, and who is complying with the information on oper- ation and safe practices, provided in this manual and by the decals on the tractor and the equipment. Periodic service and maintenance includes such actions as checking, cleaning and changing air filters, changing engine oil and filters, changing transmission oil and fil- ters, changing front axle and wheel hub fluids, changing coolant, etc. Normal operation includes such actions as preparing the tractor for storage and removing the tractor from storage, adding or removing ballast, connecting and disconnect- ing mounted or towed equipment, raising and lowering components into or out of work position, adjusting tractor settings for specific field or crop settings, etc. Some actions in the periodic service and maintenance chart are beyond the knowledge and skills of the owner/ operator: for example, engine valve adjustment, fuel in- jector nozzles. For these actions, the manual instructs the owner/operator to have the action performed by their authorized dealer. This manual does not contain all the information related to periodical service and maintenance, converting and re- pairs to be carried out by professional service personnel. These actions require special facilities, technical skills, and/or tools which are not supplied with the machine. Routineserviceandmaintenancearethoseactionswhich must be performed daily to maintain proper tractor func- tion by an owner/operator who is familiar with tractor char- acteristics, and who is complying with the information on routine service and safe practices in this manual and in the decals on the tractor. Converting is changing the tractor configuration for a specific crop or soil condition and requires rebuilding or adding components to the vehicle: for example, instal- lation of dual wheels. Repairing is the disassembly and assembly of the tractor to restore proper operation after a component failure or degradation of performance. Routine service and maintenance includes such actions as fueling, cleaning, washing, topping off fluid levels, greasing, and replacing consumable articles such as lamp bulbs. Periodic service and maintenance are those actions which must be performed at regularly defined intervals 1 - 7
GENERAL INFORMATION - 1 Manual storage 1 RCPH08CCH002FAB Keep the Operator s Manual in the storage compartment provided on your tractor. The Operator s Manual must be available for use by all operators. The right hand and left hand side of the tractor used in this manual are the same as your right hand and left hand when sitting in the tractor seat looking forward. 1 - 8
GENERAL INFORMATION - 1 Identification plates Tractor model and product identification number Write your model number, product identification number (PIN) or serial number of major components on the lines provided. If needed, give these numbers to your dealer when you need parts or information for your machine. 1 RCPH09CCH702EAA 1. Type 2. EEC number 3. Product identification number 4. Total permissible mass 5. Permissible front axle load 6. Permissible rear axle load Permissible towable mass: 7. Unbraked towable mass 8. Independently brakes towable mass 9. Inertia braked towable mass 10. Towable mass fitted with an assisted braking system (hydraulic or pneumatic) Model : PIN: NOTE: Located on right hand front casting. 2 RCPH08CCH486AAB Roll over protection system (ROPS) serial number NOTE: Located on the right hand cab floor. 3 RCPH08CCH482AAB 1 - 9
GENERAL INFORMATION - 1 Engine serial number NOTE: Located on the front left hand side of the engine. 4 RCPH08CCH479AAB Transmission serial number NOTE: Located on the right hand side of the transmission (speed housing) behind the fuel tank and to the left of the ground stud. 5 RCPH08CCH483AAB Axle serial number Standard MFD axle: Located on the rear right hand side of the axle housing (1) (shown). Class V MFD axle: Located on the rear right hand side of the axle housing (not shown). Scissors suspended axle: Located on the front right hand side of the axle housing (not shown). Saddle suspended axle: Located on the rear right hand side of the axle housing (not shown). 6 RCPH08CCH484AAB 1 - 10
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GENERAL INFORMATION - 1 Component location 1 RCPH08CCH006FAB 6. Hood latch 7. Front weight bracket 8. Front clevis 9. Exhaust stack 10. Extendible mirror 11. Beacon 12. Work lamps 13. Amber warning lamps 14. Road/work lamps 15. HID lamp 1. ROPS cab 2. Hand rail 3. Steps 4. Fuel tank 5. Hood 1 - 11
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