Case IH L530 L540 L550 L560 Farm Loader Operator’s Manual Instant Download (Publication No.47916410)

L530 L540 L550 L560 OPERATOR S MANUAL Part number 47916410 1st edition English August 2015 Replaces part number 47725447

Contents 1 GENERAL INFORMATION Note to the owner........................................................................... 1-1 Nameplate.................................................................................. 1-3 Ecology and the Environment .............................................................. 1-4 International symbols....................................................................... 1-5 2 SAFETY INFORMATION Safety rules................................................................................. 2-1 Falling Object Protective Structure (FOPS) ................................................ 2-2 Safety Decals............................................................................... 2-3 Before operating the tractor ................................................................ 2-6 Driving the vehicle.......................................................................... 2-6 Fire or Explosion Prevention ............................................................... 2-7 Intended use statement .................................................................... 2-8 3 CONTROLS AND INSTRUMENTS Access to operator's platform General check .......................................................................... 3-1 Front loader Front-end loader........................................................................ 3-2 Joystick................................................................................. 3-3 Control valve joystick - Lock/Unlock Joystick lock ..................................... 3-5 Bucket level, position, and depth indicators ............................................ 3-5 4 WORKING OPERATIONS General information Operating precautions.................................................................. 4-1 Implements ............................................................................. 4-2 Operating the loader.................................................................... 4-2 Rear Ballast Rear Ballast ....................................................................... 4-11 Front ballast ....................................................................... 4-12 Install the loader Operating the loader - Engage .................................................... 4-14 Front loader and bucket - Lock/Unlock............................................ 4-16 Front loader and bucket - Operating .............................................. 4-17 Front loader and bucket - Program - Disengage .................................. 4-18 Implement decoupling ............................................................. 4-20 Front loader and bucket - Operating .............................................. 4-21

5 MAINTENANCE General information Basic instructions....................................................................... 5-1 Maintenance planning Maintenance chart...................................................................... 5-2 EVERY 10 HOURS OR EACH DAY Lubrication points....................................................................... 5-3 Check the hydraulic system for leaks .................................................. 5-4 Attach the implement................................................................... 5-4 EVERY 50 HOURS Hydraulic cylinders - check............................................................. 5-5 GENERAL MAINTENANCE Front loader and bucket - Check ....................................................... 5-6 Bucket Cutting edge - Replace......................................................... 5-6 6 SPECIFICATIONS Front loader and bucket - General specification............................................ 6-1 7 ACCESSORIES Hitches, drawbars, and implement couplings - Overview - Implements ................... 7-1 Shock eliminator system ................................................................... 7-2

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1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Note to the owner General Information This manual does not contain all the information related to periodical service, converting and repairs to be carried out by CASE IHprofessional service personnel. This manual has been prepared to assist you in the cor- rect procedure for running in, driving and operating your new machine, and for its maintenance. Read this manual carefully. Your machine is designed to be used in normal and customary agricultural applications. The Table of Contents page(s) are provided to have an overview of main manual s topics. A detailed alphabetic index is available at the end of this manual for locating specific items. If you require advice concerning your machine at any time, do not hesitate to contact your CASE IH dealer. He has factory trained personnel, genuine manufacturers parts and the necessary equipment to carry out all your service requirements. Normal operation Normal operation means the use of the machine for the purpose intended by the manufacturer by an operator familiar with the machine and the mounted or towed equipment and complying with the information for oper- ation and safe practices, as specified by the manufac- turer in this manual and by the decals on the machine and the equipment. The specification are provided for your information and guidance. For further information concerning your ma- chine and equipment, consult your CASE IH dealer. All data given in this book is subject to production varia- tions. Dimensions and weight are approximate only. The illustrations do not necessarily show machines in stan- dard condition or imply that these features are available in all countries. For exact information about a particular machine, see your CASE IH dealer. Normal operation includes preparing and storing the machine, swinging components into and out of work position, adding and removing ballast, and connecting and removing accessories. Normal operation includes adjusting and setting up the machine and equipment, for the specific condition of the field and/or the crop. Your machine has been designed and built to give maxi- mum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the machine was carefully inspected, both at the factory and by your dealer, to ensure that it reaches you in opti- mum condition. To keep it in this condition and guarantee that its operation is problem-free, it is important that rou- tine service procedures, as specified in the maintenance table on page 5-2, are carried out at the recommended intervals. Routine service Routine servicing and maintenance means activities that must be performed daily by an operator familiar with the machine s characteristics and in compliance with the routine servicing information and with safe practice, as specified by the manufacturer in this manual and by decals on the machine, in order to keep it working properly. The routine service includes activities such as filling up, cleaning, washing, topping up fluid, applying grease, and replacing consumable items such as bulbs. Operator's manual storage The operator s manual supplied with your machine is an important source of information and should be stored safely. Converting, periodical service and repair The manual has been written specifically for your tractor so it is important that you make a note of the print number and issue date, which can be found on the cover. In the event the manual is lost or damaged it can be replaced with the correct version. Periodic servicing means activities that must be per- formed at given intervals by trained personnel familiar with the machine s characteristics and in compliance with the periodic servicing information and with safe practice, as specified by the manufacturer in this man- ual and in other company literature, in order for the ma- chine to keep to its expected working lifespan. About this manual This manual gives information for use of your machine, as intended and under the conditions foreseen by the manu- facturer during normal operation and routine service and maintenance. Conversion means activities that must be performed by professional service personnel familiar with the ma- chine s characteristics and in compliance with the con- version information, as specified by the manufacturer in this manual, as well as with other company instruc- tions or literature, in order to prepare the machine for a specific configuration. Read and understand it; keep it in good condition and always keep it in a safe place. 1-1

1 - GENERAL INFORMATION Replacement parts Repair means activities that must be performed by pro- fessional service personnel familiar with the machine s characteristics and in compliance with the repair infor- mation, as specified by the manufacturer in the dealer s manual, in order to restore the machine to correct work- ing order following a fault or reduced performance. It should be pointed out that genuine parts have been examined and approved by the Company. Fitting and/or using non-genuine products could have negative effects on the design characteristics of your machine, thereby affecting its safety. The Company is not liable for any damage caused by the use of 'non-genuine' parts and accessories. Only genuine replacement parts should be used. The use of non- genuine parts may invalidate legal approvals associated with this product. Cleaning the machine When using a high pressure washer, do not stand too close to the machine and avoid directing the jet at elec- tronic components, electrical connections, breathers, seals, filler necks, etc. Never direct a cold water jet at a hot engine or exhaust. Making any modifications to the machine is prohibited, without specific written authorization from the manufac- turer s After Sales Service department. Failure to comply with these rules will render the warranty null and void. Warranty Your machine is warranted according to legal rights in your country and the contractual agreement with the sell- ing dealer. No warranty shall, however, apply if the ma- chine has not been used, adjusted and maintained as per the instructions given in this operator s manual. Safety The pages in Section 2 list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the machine. 1-2

1 - GENERAL INFORMATION Nameplate Your machine and its main components are identified by codes. These codes facilitate identification of your ma- chine. You must give them to your CASE IH dealer when requesting replacement parts or servicing. The following information indicates where the identification codes are stamped. Machine identification plate The plate with the Product Identification Number (PIN) is located inside the left-hand arm of the front loader. 1 BRAG12TRLUE0347 Identification plate (1) inside the left-hand arm. 2 CUIL14TR01261AA 1-3

1 - GENERAL INFORMATION Ecology and the Environment Soil, air, and water are vital factors of agriculture and life in general. Where legislation does not yet rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature. The following are recommendations which may be of assistance: Become acquainted with and ensure that you under- stand the relative legislation applicable to your country. cleaning agents, etc., with regard to their effect on man and nature and how to safety store, use and dispose of these substances. Agricultural consultants will, in many cases, be able to help you as well. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, Helpful Hints Avoid filling tanks using unsuitable containers or inap- propriate pressurized fuel delivery systems that may cause spillages. Modern coolant mixtures, i.e., antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil but should be collected and disposed of safely. Ifyouareexposedtoorcomeincontactwithhazardous chemicals you can be seriously injured. The fluids, lu- bricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals, as well as humans. The air-conditioning system contains gases that are harmful to the environment when released into the at- mosphere. Do not attempt to service or repair the sys- tem. Your dealer or air conditioning specialist has a special extractor for this purpose and will be able to recharge the system in any case. Dispose of all fluids, filters, and containers in an envi- ronmentally-safe manner and according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal in- formation. Store fluids and filter in accordance with lo- cal laws and regulations. Use only appropriate contain- ers for the storage of chemicals or petrochemical sub- stances. Repair any leaks or defects in the engine cooling or hydraulic system immediately. Do not increase the pressure in a pressurized circuit as this could cause the components to explode. Protect hoses during welding as penetrating weld splat- ter may burn a hole or weaken them, causing the loss of oils, coolant, etc. Modern oils contain additives. Do not burn contami- nated fuels and/ or waste oils in ordinary heating sys- tems. Keep out of reach of children or other unauthorized per- sons. Additional precautions are required for applied chemicals. Obtain complete information from the man- ufacturer or distributor of the chemicals before you use them. Avoid spillage when draining off used engine coolant mixtures, engine, gear box and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. 1-4

1 - GENERAL INFORMATION International symbols As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Power Take-Off (PTO) Heater plug for cold start Turning signal Reaction control Alternator charging Transmission in neutral Accessories socket Activated memory Turn signals Implement socket Creeper selection Fuel level Turn signals - one trailer Low speed selection Automatic fuel shut-off Percentage slip Engine speed (rpm x 100) Raising of the hydraulic lift Turn signals - two trailers High speed selection Wind shield washer Road speed Hour meter Rear hitch lower Engine oil pressure Windscreen wash wipe Hydraulic lift height threshold Differential Lock Heating temperature control Engine coolant temperature Rear axle oil temperature Hydraulic lift disabled Transmission filters and hydraulic filters Transmission oil pressure Cab recirculation fan Coolant level Auxiliary Front Wheel Drive (AFWD) operated Remote control valve extension Machine lights Air conditioner Remote control valve command retraction Air Filter Restriction Warning! Main beam head Danger warning lights Remote control valve flotation Parking brake Low beam Malfunction! See Operator s Work lamps Variable control Brake fluid level Malfunction! (alternative symbol) Pressurized! Open carefully Stop lamp Trailer brake Warning! Corrosive substance Klaxon Position control Brake fluid level 1-5

1 - GENERAL INFORMATION 1-6

2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 2-1

2 - SAFETY INFORMATION Falling Object Protective Structure (FOPS) WARNING Falling object hazard! Objects can fall or roll backwards onto the operator when the loader is raised. Only lift loads that will fit in bucket or on an approved attachment with a fall prevention system. Failure to comply could result in death or se- rious injury. W1080B The front loader must only be assembled agricultural trac- tors equipped with a Falling Object Protective Structure (FOPS). The structure should always be in good usage conditions. NOTICE: If used incorrectly, the machine may roll over. Always wear the seat belt. NOTICE: Do not install chains or ropes on the structure for towing purposes because the machine may topple. Al- ways tow using the machine's drawbar. Be very careful when going past gates or in low headroom conditions. Check to see if there is enough room for the structure to pass through. 1 CUIL14TR00496AA Check whether your tractor is equipped with FOPS. If in doubt, see your CASE IH dealer for approval and for retrofit kits when necessary. 2-2

2 - SAFETY INFORMATION Safety Decals The decals reproduced on the following pages were installed on your machine in the positions indicated in the draw- ings below. These safety decals are important both for your safety and that of personnel working with you. Take the manual with you and walk around the machine, observing the location of the decals and their meaning. Check all of the decals and the detailed operating instructions in this Manual with the operators. Clean the decals and keep them visible. Do not use solvent, gasoline, or other chemical products to clean them. Replace all worn, damaged or miss- ing Decals. If a decal is on a part that is replaced, make sure new part has the decal. Attention! Read the Operator's Manual Quantity : 2 1 CUIL14TR01211AA The decal is located on the outside hitch mount frame. 2 CUIL14TR01263AA 2-3

2 - SAFETY INFORMATION Attention! Use the anchor points when handling the front loader. Quantity : 2 3 CUIL14TR01210AA The decal is located on the inside of the two front loader arms. 4 CUIL14TR01265AA Avoid injury! Do not handle materials above people. Do not use the front loader and respective implements for purposes other than the handling of materials for which they were designed. Quantity :1 5 CUIL14TR01213AA The decal is located on the left-hand side of the implement attachment system. 6 CUIL14TR01267AA 2-4

2 - SAFETY INFORMATION Attention! Maximum load big bag hook Quantity :1 7 47827774A The decal is on the front cross member. 8 CUIL15TR00010AA Attention! Keep the seat belt fastened. In the event of a rollover, the seat belt will make sure that the operator is not thrown out of the tractor. Be careful with rolling loads. In the event of movement during the tipping operation, rolling loads may hit the operator's station. Use caution when you operate close to the electrical networks. Do not use the implement as a lifting platform. Make sure that other people are clear of the implement. Quantity :1 9 47680148 The decal is on the Falling Object Protective Structure (FOPS). 10 CUIL14TR00496AA 2-5

2 - SAFETY INFORMATION Before operating the tractor Before operating the tractor, it is important that you read the following information. use the steering wheel or other controls or acces- sories as handholds when entering or exiting the cab or operator s platform. Read this section carefully for a thorough understanding of operational requirements. It details the location and operation of the various instruments, switches and con- trols on your tractor. Even if you operate other tractors, you should carefully read this section of the manual and ensure that you are familiar with the location and function of all the features of the tractor. 5. To prevent falls, use the handrails and step plates whengettingonandoffthemachine. Dirtyorslippery steps, ladders and platforms can cause falls. Make sure these surfaces remain clean and clear of debris. 6. Replace all worn, damaged or missing Decals. 7. Keep safety decals free of dirt or grime. 8. Do not permit anyone but the operator to ride on the machine except for driver training or instruction. When used for these purposes an additional seat may be fitted in the cab. Passengers should not be carried on the machine at any time. Do not start the engine or attempt to drive or operate the tractor until you are completely familiar with all the con- trols. It is too late to learn once the tractor is moving. If in doubt about any aspect of tractor operation, consult your authorized CASE IH dealer. 9. Keep children away from the machine and farm ma- chinery at all times. 1. Never operate the machine under the influence of alcohol, drugs or while otherwise impaired. 10. Consult your CASE IH dealer about any changes, additions, or modifications that may be required for your machine. 2. Read the Operator s Manual carefully before using the machine. Lack of operating knowledge can lead to accidents. 11. Make sure all guards and shields are in good condi- tion and properly installed before operating machine. Neveroperatethemachinewithshieldsremoved. Al- waysclosedaccessdoorsorpanelsbeforeoperating the machine. 3. Only allow properly trained and qualified persons to operate the machine. All persons who will be op- erating this machine shall possess a valid local ve- hicle operating permit and/or other applicable lo- cal age work permits. 12. DO NOT make any adjustments (e.g. seat, steer- ing, light, mirror, ...) while the machine is in motion. Ensure that all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel. 4. Mount and dismount the machine only at designated locations that have handholds, steps or ladders. Do not jump off the machine. Face the machine when mounting and dismounting. Maintain a three point contact with steps, ladders and handholds. Never mount or dismount from a moving machine. Do not Driving the vehicle 1. Comply with local laws and regulations. 8. Reduce speed before turning or applying the brakes. Brake both wheels simultaneously when making an emergency stop. Make sure brake pedal lock latch is engaged. Brake pedals must be locked together for road travel to ensure correct operation of trailer brakes, balanced operation of the machine brakes and four wheel braking. 2. ALWAYS sit in the driver s seat while starting or driv- ing the machine. 3. ALWAYS make sure work area is clear of other per- sons or domestic animals (pets) before you start op- erating this machine. 4. When driving on public roads, have consideration for other road users. Pull over to allow faster traffic to pass. Do not exceed the legal speed limit set in your country for agricultural machines. 9. On four wheel drive machines, the drive to the front axle is automatically engaged, to provide four wheel braking, when both footbrakes are applied. Owners should be aware of the effectiveness of four wheel braking which greatly enhances braking performance. Appropriate care should be exercised during fierce braking. 5. Use a rotating beacon and/ or Slow Moving Vehicle warning when driving on public roads to indicate that the vehicle is slow moving and is a possible hazard. 10. Follow correct towing procedure for equipment with or without brakes. 6. Slow down and signal before turning. 7. Use appropriate lighting to meet local regulations. Dip the machine lights when meeting a vehicle at night. Make sure the lights are adjusted to prevent blinding the driver of an oncoming vehicle. 11. Use extreme caution and avoid applying the ma- chine's brakes too heavily when towing heavy loads at road speeds. 2-6

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2 - SAFETY INFORMATION 12. Incorrect towing procedures can cause accidents. When towing a disabled machine follow the proce- dure in this manual. andanelectricpowersourceoccur, thefollowingpre- cautions must be taken: - Stop the machine movement immediately. - Apply the park brake, stop the engine and remove the key. - Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you must leave your position without touching lines, jump clear ofthemachinetomakesureyoudonotmakecontact with the ground and the machine at the same time. - Do not permit anyone to touch the machine until power has been shut off to the power lines. 13. Keep the machine in the same gear when going downhill as would be used when going uphill. Do not coast or free wheel down hills. 14. For safe operation any towed vehicle whose total weight exceeds that of the towing machine must be equipped with a braking system that complies with the legal requirements of that country. 15. Never apply the differential lock when turning. When engaged, the differential lock will prevent the ma- chine from turning. 19. To avoid overturns, drive the machine with care and at speeds compatible with safety, especially when operating over rough ground, when crossing ditches or slopes and when turning corners. 16. Always check overhead clearance, especially when transporting the machine. Watch where you are go- ing, especially at row ends, on roads and around trees and low overhanging obstacles. Be aware of overhead structures or power lines and make sure that the machine and/or attachments can pass safely under. Make sure that the machine has sufficient clearance to pass in all directions. Contact the lo- cal authorities or utility companies to obtain the safe clearance distances from high voltage power lines. 20. Use caution when you operate the machine on slopes. Suspended equipment, full tanks and other loads will change the centre of gravity of the ma- chine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. 21. If the machine becomes stuck or the tyres are frozen to the ground, reverse the machine out to prevent overturning. 17. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance to guarantee safety. 22. Use safety chains for trailed equipment when pro- vided with machine or equipment. 18. Retract raised or extended components, if neces- sary. Remove or lower radio antennas or other ac- cessories. Should a contact between the machine 23. Lift implements and attachments high enough above ground to prevent accidental contact with road. Fire or Explosion Prevention 1. Crop materials, trash, debris, bird nests or flammable material can ignite on hot surfaces. This risk can be minimised by frequent removal of accumulated crop material from the machine. If oil leaks appear, correct the fault by re- torquing the bolts or replacing the gas- kets as necessary. When using auxiliary batteries or connecting booster cables to start the engine, use the procedure shown in Section 4 of this manual. Do not short across terminals. Do not short circuit the battery terminals with a metal object. Do not weld, grind or smoke near a battery. 2. Fuel or oil leaked or spills on hot surfaces or electrical components can cause a fire. 5. Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or dam- aged parts. 3. At least once each day and at the end of the day re- move all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the oper- ating environment and conditions. At least once each day, removedebrisaccumulationaroundmovingcom- ponents such as bearings, pulleys, belts, gears clean- ing fan, etc. More frequent cleaning of your machine may be necessary depending on the operating envi- ronment and conditions. 6. Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you oper- ate the machine in an area with flammable dust or vapours, use a good ventilation system the remove the flammable dust or vapours. 7. Useanonflammablecleaningsolventwhencleaning parts on the machine. 8. A fire can cause injury or death. Always have a fire extinguisher on or near the machine. Make sure the fire extinguisher(s) is maintained and serviced ac- cording to the manufacturer s instructions. 4. Do not create sparks or have open flame near battery. To prevent an explosion carry out the following: Disconnect Negative (-) first and reconnect Negative (-) last. 9. If a fire extinguisher has been used, always recharge or replace the extinguisher before operating the ma- chine in conditions where a fire may occur. 2-7

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