Caterpillar Cat 420E BACKHOE LOADER (Prefix PHC) Service Repair Manual Instant Download

Service Repair Manual Model 420E BACKHOELOADER

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 1/3 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER PHC Configuration: 420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -KENR7651-05 Publication Date -01/05/2014 Date Updated -20/05/2014 i02490836 Axle Housing, Axle Shaft, and Wheel Flange - Remove SMCS - 3259-011; 3260-011; 4057-011; 4234-011 S/N - PHC1-UP Removal Procedure Start By: a. Remove the axle from the machine. Refer to Disassembly and Assembly, "Axle - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1. Drain the oil from the axle. Refer to Operation and Maintenance Manual, "Axle Oil (Rear) - Change". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 2/3 Illustration 1 g01073276 Note: Put location marks on the axle housing, brake cylinder assemblies, and the center housing for assembly purposes. 2. Position suitable blocks under the axle in order to support the sections during removal. Attach a suitable lifting device onto the axle housing. The weight of the axle housing is approximately 147 kg (325 lb). Remove bolts (1). Illustration 2 g01073273 3. Remove axle housing (2) from brake cylinder assembly (3). 4. Repeat Steps 2 through 3 for the other side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

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420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 3/3 Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 21 11:52:16 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 1/9 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER PHC Configuration: 420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -KENR7651-05 Publication Date -01/05/2014 Date Updated -20/05/2014 i03042741 Axle Housing, Axle Shaft, and Wheel Flange - Disassemble SMCS - 3260-015; 4057-015; 4234-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 230-7923 Spanner Wrench 1 B 1P-1861 Retaining Ring Pliers 1 Start By: a. Remove the axle housing, the axle shaft, and the wheel flange from the axle. Refer to Disassembly and Assembly, "Axle Housing, Axle Shaft, and Wheel Flange - Remove". b. Remove the final drive planetary from the axle. Refer to Disassembly and Assembly, "Final Drive Planetary - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 2/9 Illustration 1 g01545773 1. Remove axle shaft (1). Remove sleeve (3). Use Tooling (B) in order to remove retaining ring (2) from sleeve (3). Illustration 2 g01545796 2. Remove axle shaft (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 3/9 Illustration 3 g01545815 3. Remove bolts (7) and discard bolts (7). Remove locking plate (6). Use Tooling (A) in order to remove spanner nut (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 4/9 Illustration 4 g01545874 4. Remove ring gear (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 5/9 Illustration 5 g01545913 5. Remove retaining ring (9) and ring gear hub (10) from ring gear (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 6/9 Illustration 6 g01545919 6. Remove wheel flange (11). Note: Bearing cone (12) will fall out of wheel flange (11) when wheel flange (11) is removed. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 7/9 Illustration 7 g01545933 7. Remove seal (16) from wheel flange (11). Use a suitable hammer and a punch in order to remove bearing cups (13) and (15). Remove O-ring seal (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 8/9 Illustration 8 g01545954 8. Remove spacer (17) and bearing cone (18). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 9/9 Illustration 9 g01402813 9. If necessary, remove seal (19) and bushing (20). Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 21 11:53:03 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 1/9 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER PHC Configuration: 420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -KENR7651-05 Publication Date -01/05/2014 Date Updated -20/05/2014 i02813529 Axle Housing, Axle Shaft, and Wheel Flange - Disassemble SMCS - 3260-015; 4057-015; 4234-015 S/N - PHC1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 230-7923 Spanner Wrench 1 B 1P-1861 Retaining Ring Pliers 1 Start By: a. Remove the axle housing, the axle shaft, and the wheel flange from the axle. Refer to Disassembly and Assembly, "Axle Housing, Axle Shaft, and Wheel Flange - Remove". b. Remove the final drive planetary from the axle. Refer to Disassembly and Assembly, "Final Drive Planetary - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 2/9 Illustration 1 g01073447 1. Remove axle shaft (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 3/9 Illustration 2 g01073450 2. Remove bolts (4) and remove locking plate (3). Use Tooling (A) in order to remove spanner nut (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 4/9 Illustration 3 g01073453 3. Remove ring gear (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 5/9 Illustration 4 g01073466 4. Remove retaining ring (6) and ring gear hub (7) from ring gear (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 6/9 Illustration 5 g01073468 5. Remove wheel flange (8). Note: Bearing cone (9) will fall out of wheel flange (8) when wheel flange (8) is removed. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 7/9 Illustration 6 g01073547 6. Remove seal (13) from wheel flange (8). Use a suitable hammer and a punch in order to remove bearing cups (10) and (12). Remove O-ring seal (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 8/9 Illustration 7 g01402971 7. Remove spacer (14) and bearing cone (15). Illustration 8 g01402795 8. Remove axle shaft (16). Remove sleeve (18). Use Tooling (B) to remove retaining ring (17) from sleeve (18). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 9/9 Illustration 9 g01402813 9. If necessary, remove seal (19) and bushing (20). Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 21 11:53:51 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 1/21 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 420E BACKHOE LOADER PHC Configuration: 420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 416E, 420E and 430E Backhoe Loaders Power Train Media Number -KENR7651-05 Publication Date -01/05/2014 Date Updated -20/05/2014 i03741800 Axle Housing (Service Brakes, Differential and Bevel Gear) - Disassemble SMCS - 3256-015; 3258-015; 3260-015; 4251-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 202-7965 Spanner Wrench 1 B 1P-2321 Combination Puller 1 C 235-2784 Adjusting Tool Gp 1 D 8H-0663 Bearing Puller Gp 1 Start By: A. Remove the axle housing. Refer to Disassembly and Assembly, "Axle Housing, Axle Shaft, and Wheel Flange - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 2/21 internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times. Illustration 1 g02014913 1. Remove plates (1) , brake discs (2) , and brake hub (4) from the axle housing. Remove dowels (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 3/21 Illustration 2 g01403327 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 2. Remove bolts (8) . Remove the bolts and springs (9) as an assembly. Use a suitable pry bar and remove brake piston (7) from brake cylinder assembly (5) . Remove O-ring seals (6) from brake piston (7) . Repeat this step for the opposite side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 4/21 Illustration 3 g01403339 3. Remove bolts (10) from brake cylinder assembly (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

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420E Backhoe Loader Parallel Lift PHC00001-UP (MACHINE) POWERED BY C4.4... 5/21 Illustration 4 g01550453 Note: Before you remove brake cylinder assembly (5) , make location marks for installation purposes. 4. Remove brake cylinder assembly (5) . 5. Repeat Step 3 and Step 4 for the opposite side. 6. Remove the differential and bevel gear assembly (11) from the bevel gear side of the center housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/21

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