Operational Overview of a Sugar Industry Technologists Conference
The content provides detailed insights into the operations of a sugar industry, covering aspects such as daily production, milling processes, cane quality performance, customer complaint rate, and total losses for the crop year 2016/17. It highlights challenges faced, maintenance activities undertaken, and production statistics for various departments. The information encompasses safety protocols, production issues, and quality control measures implemented in the sugar industry.
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Sugar Industry Technologists Conference March 26, 2018
Management Report Management Report Report Date 3/22/2018 Safety First aid only for insect bite insert reasons for lost grinding totaling greater than 500 tons Time Account Daily Production Comments Ton s lost Sucrose % Cane 13.2 Milling No major issues Reason Cane Ground 40107 (tons) Ag 12-8 shift grind 13635 (tons) Rail Road Extraction Cane ordered 95.81 41000 101 Stopped C tandem to clean tracks today Process Milling 2 Had clarification problems on No. 2 and 6 clarifiers yesterday. This led to some bad sugar that choked the VHP dryer. Washed the dryer and got it back in service by midnight. Decanter 3 broke the shear pin yesterday and choked with mud. Working today to get it back in service. Yield lb / ton 222 Planned Main cane Pol % Filter Cake 3.5 Power Gen Pol % Decanter 3.0 Boiling House Cane Supply Rain mud Final Molasses 33.7 purity Final Mol % cane 3.3 Other 47 Refinery Struggled with filtration. Did all PM's on pans yesterday while we were slowed. It has improved this morning but not enough to build level in the ILS tank. Refinery Melt Refinery 47476 46460 Production Power Plant Fuel used for burner PM's. No issues today Steam / ton cane 811 Fuel oil to boilers 214
Summary of Cane Quality Performance Factors 4
Mill Total Losses (Tons) Crop 2016/17 MILL TOTAL LOSSES (TONS) - CROP 2016/17 Start-Up 52,202 4% Mill Total Losses - Crop 2016/17 Boiling House 86,819 Cane Supply 431,263 Planned Maintenance 99,040 9% Cane Supply 431,263 38% Milling 343,186 Power Generation 134,621 Planned Maintenance 99,040 Boiling House 86,819 Power Generation 134,621 12% Start-Up 52,202 1,147,1 Cane Supply Grand Total 31 Milling Power Generation Planned Maintenance Boiling House Milling 343,186 30% 5
Customer Complaint Rate Complaints per 100K Shipped 4.4 4.5 4 3.5 3 2.41 2.5 2 1.75 1.5 0.93 1 0.84 0.71 0.6 0.49 0.5 0.21 0.15 0.13 0.11 0.09 0.08 0.08 0.03 0.03 0.02 0 '99-'00 '00-'01 '01-'02 '02-'03 '03-'04 '04-'05 '05-'06 '06-'07 '07-'08 '08-'09 '09-'10 '10-'11 '11-'12 '12-'13 '13-'14 '14-'15 '15-'16 '16-'17 6
Mill Total Losses (Tons) Crop 2016/17 MILL TOTAL LOSSES (TONS) - CROP 2016/17 Start-Up 52,202 4% Mill Total Losses - Crop 2016/17 Boiling House 86,819 Cane Supply 431,263 Planned Maintenance 99,040 9% Cane Supply 431,263 38% Milling 343,186 Power Generation 134,621 Planned Maintenance 99,040 Boiling House 86,819 Power Generation 134,621 12% Start-Up 52,202 1,147,1 Cane Supply Grand Total 31 Milling Power Generation Planned Maintenance Boiling House Milling 343,186 30% 7
Production 17500000 17000000 16500000 16000000 15500000 15000000 14500000 14000000 13500000 13000000 12500000 12000000 11500000 11000000 10500000 10000000 9500000 9000000 8500000 8000000 7500000 7000000 6500000 8
Head Count Pre-initiative: 11,999 per cwt Post-initiative: 39,724 per cwt 9