OOLAB Custom Orthotics Top Cover Materials Overview

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Black/Blue ETC
Vinyl Only, 1/16
th
 & 1/8th
Ultrahyde Only, 1/16
th
 & 1/8
th
1/8
th
 Black Microcell, Pink/Purple & Blue/Green
1/16
th
 Black Ultrasuede
Diabetic (Poron with Plastazote) 
(Premium)
1/8
th
 Neoprene
X-Static 
(Premium)
Brown Sandal Suede (Naot Suede)
Tan Sandal Suede
Perforated 1/16
th
 Leather 
(Premium)
1/8
th
 Spenco Black 
(Premium)
*All top covers have 
Full-
length
, 
Sulcus
 or 
¾
 
length
as an option
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Highly durable vinyl laminated to
underlying soft cushion material*
Available in 1/16” and 1/8” thickness as well
as Vinyl Only (no poron cushioning)
Key Features:
Non absorbent
Highly durable
Easy to clean
Minimal Friction
Suitable for: Dress Shoes, Casual Walkers,
Casual Shoes
* Vinyl topcovers can
be requested to have
black nyplex instead of
blue poron for
cushioning
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Soft covering, laminated to 1/16” or 1/8” cushioning* underlay
Also available without cushioned underlay (Ultrahyde Only)
Popular choice of material as it is easy to clean, durable and will
not absorb moisture
* Ultrahyde topcovers
can be requested to
have black nyplex
instead of blue poron
for cushioning
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Uniform cloth type covering which 
provides anti-friction and
reduces shearing forces while providing moisture wicking
capabilities
Key Features:
Does not absorb moisture
Tear resistant
Non-slip
Available in 1/8” thickness -- Blue or Black
Good choice for: Walking, Running & Athletics
*Blue/Black ETC is the
DEFAULT
 top cover if not
specified on the Rx – and will
be selected based on shoe
choice or gender
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Closed cell EVA product
Available in 1/8” thickness only
Good option for deep heel cups
Key Features:
Shock absorbing uniform material
Easy to clean
Non-absorbent covering
Lightweight
Choice of:
Black
Green/Blue
Purple/Pink 
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1/16" thickness
Suede feel to top surface with black foam,
quick recovery foam underlay
Black colour
Suitable for: footwear in which there are
limitations in space (i.e.: Dress Shoes)
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Available thickness of 1/8” Plastazote + 1/16” Poron
Key Features:
Shock absorbing uniform material
Easy to clean
Non-absorbant
Evenly dissipate shear forces acting on plantar surface of foot
(reduces and eliminates friction)
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1/8" thickness
Black colour
Key Features:
Shock absorbing
Cushioning material surface
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1/8
th
 in thickness
Made with pure silver, which means there
are no chemicals or fear of toxicity to the
consumer
Key Features:
Durable
Eliminates Odor
Regulates temperature
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Only offered as a 1/8
th
 thickness option
Closed cell nitrogen injected material absorbs shock and
provides maximum comfort
Ideal for individuals wanting durability combined with heel-to-
toe cushioning and comfort
Key Features
4-way stretch fabric helps reduce friction and heat
Helps prevent blisters from forming
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Perforated material to allow for
moisture control
Ideal for individuals with sweaty feet
Great option for individuals who may be
allergic to synthetic materials
Key Features:
Long lasting
Thin
Tear resistant
Minimal Friction
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Along with our standard underlay option, 1mm Black Puff
may be selected as a top cover
Minimal cushioning
Good option for limitations in space
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CHOICE OF:
Brown Suede (Naot Suede)
Tan Suede
Black Suede (ultrasuede)
*Choice of top cover
WILL be defaulted to
selected shoe unless
otherwise specified
*Available in 1/16
suede or suede only
option per colour
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Vinyl
1mm Black Puff
Grey Suede
Durasole
*Additional cushioning may be
requested – typically 1mm or extra
1/16
th
 as Nyplex
*Underlay can be full length or
forefoot only
*If a heel hole is requested with no
underlay, they will receive a
circular rubber skid plate
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Flat
Shallow
Typically associated with dress orthotics & footwear
 
Standard
Most common
Deep
Lab Standards:
< 12mm
12-14mm
16-18mm
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Used to increase plantar flexion of the first met shaft
Medial cut out of the orthosis
Indications:
Sesamoiditis
Plantarflexed 1
st
 ray
1
st
 met head pain
Hallux Valgus (Bunions)
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<45° cutout of medial/distal end of shell
Indications:
Hallux Valgus (Bunions)
1
st
 met head pain
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Standard 1” and 1.25” hole centrally located in heel
cup – filled with poron plug
Indications:
Heel spurs
Apply extra relief
Localized Plantar Fasciitis pain
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A medial flange (shell) is an extension of the arch of the shell
which projects upward with the apex at the area of the
navicular tuberosity
 The purpose of the flange is to provide a more direct force at
the medial-plantar aspect of the foot in order to offer more
control
For some patients, fitting a device with a flange in their shoes
can become a problem due to the added bulk of the device in
which case a soft flange may be applicable (made out of
topcover material)
undefined
 
These are for adducted or abducted gait patterns in very young
children as well as in adults if necessary
Gait plates limit in-toeing or out-toeing gait caused by rotational
deformities of the lower limb
Consist of both medial and lateral flanges and a deep heel cup as
well as the gait plate (to induce in-toeing or out-toeing)
Two types:
In-toe Gait Plate: 
For out-toeing problems. The medial side extends to
the sulcus, tapering to cut out the 4th and 5th mets
Out-toe Gait Plate:  
For in-toeing problems. The lateral side extends to
the sulcus, tapering to cut out the 1st and 2
nd
 mets
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Met. Pad:
Tear shaped modification (poron pad)
added to the top of the orthotic
Function:
Offload pressure from the met.
Heads to the metatarsal shafts
Indications:
Metatarsalgia
Interdigital Neuroma & Bursitis
Default Placements-
Standard: End of shell
Distal:  Moved 6mm distally
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Standard 1/8
th
 Nyplex pad extending across
the 1
st
 met head to the 5
th
 met head distally to
sulcus
Function:
Provide additional cushioning &
redistribution of pressure across the met
heads
Indications:
Decreased fat pad
Metatarsalgia
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Dome shaped pad placed in the
metatarsal interspace between the
metatarsal heads
Typically begins at the proximal third of
the metatarsal shafts and ends at the met
heads
Usually placed between the 2
nd
-3
rd
 / 3
rd
-4
th
interdigital space
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Material (Nyplex, EVA or Rigid) which is added under
the first metatarsalphalangeal joint *Rigid requires a
polypropylene shell
Function:
Limit first metatarsalphalangeal R.O.M
Indicated for:
Dorsiflexed 1
st
 ray
Hallux Rigidus/Limitus
Short 1
st
 ray
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Material (Nyplex or EVA) which is
added under the 2
nd
 – 5
th
 metatarsal
heads
Indications:
Plantarflexed 1
st
 ray
Hallux Valgus (Bunions)
undefined
 
Standard 1/16
th
 Nyplex
cushion pad
Indications:
Non-centrally located
heel spur
Loss of fat pad
PF pain
Rear foot shock
absorption
undefined
 
Poron “horseshoe” shaped pad applied around
heel cup on top of the orthotic
Function:
Creates a depression
Lifts calcaneus off the orthotic
Indications:
Heel spur
undefined
 
Padding applied under the arch area of the orthotic plate
Increases rigidity of the orthosis by preventing arch collapse
Applied to the plantar side of the orthotic
Several durometers of fill:
Soft
Firm
Hard
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A pad that is plantar and medial to the
longitudinal arch and gives extra support and
padding to the medial arch area
Several different sizes/thickness:
i.e.: 1mm, 3mm, 5mm
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‘U’ shaped cutout underneath the first met
head
Relieves pressure off of the 1
st
 met head and
allows for greater plantarflexion of the 1
st
met head
Indications:
Functional Hallux Limitus
undefined
 
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Firm EVA material added to the plantar side of
the orthotic
Aids in neutral stabilization of orthotic &
calcaneus
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Firm EVA post alongside with additional White EVA
Adds a lift to one orthotic or bilaterally
Maximum height of lift recommended: 10mm (1.0cm)
Indications:
Leg Length Discrepancy (LLD)
Achilles Tendonitis
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Rigid orthotics are routinely posted to accommodate the varus
or valgus rearfoot and forefoot dispositions
Varus posting helps with a pronated foot or eversion of the
calcaneus
Valgus posting helps with a supinated foot or inversion of the
calcaneus
Ultimate goal is to maintain a neutral gait cycle by controlling
the hind foot
undefined
 
 
Essentially a continuation of a Varus or Valgus post in which
extends to the end of the shell
Helps aid/control varying degrees of pronation or supination
within the hindfoot, midfoot & forefoot
undefined
 
Forefoot pronation or supination can be further controlled with
a forefoot post
Forefoot posting is added on the plantar aspect of the shell to
position the orthotic in a varus or valgus direction to
effectively distribute ground-reactive forces
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Explore the various top cover materials available for OOLAB custom orthotics, including Vinyl, Ultrahyde, Cloth, Microcell, and Suede. Each material offers unique features and benefits for different types of footwear, from dress shoes to athletic wear. Discover the characteristics of each material to choose the most suitable option for your orthotic needs.

  • Orthotics
  • Top Cover Materials
  • Vinyl
  • Ultrahyde
  • Microcell

Uploaded on Sep 11, 2024 | 0 Views


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  1. OOLAB CUSTOM ORTHOTICS oolab.com

  2. TOP COVER MATERIALS Black/Blue ETC Vinyl Only, 1/16th & 1/8th Ultrahyde Only, 1/16th & 1/8th 1/8th Black Microcell, Pink/Purple & Blue/Green 1/16th Black Ultrasuede Diabetic (Poron with Plastazote) (Premium) 1/8th Neoprene X-Static (Premium) Brown Sandal Suede (Naot Suede) Tan Sandal Suede Perforated 1/16th Leather (Premium) 1/8th Spenco Black (Premium) *All top covers have Full- length, Sulcus or length as an option oolab.com

  3. VINYL Highly durable vinyl laminated to underlying soft cushion material* Available in 1/16 and 1/8 thickness as well as Vinyl Only (no poron cushioning) Key Features: Non absorbent Highly durable Easy to clean Minimal Friction * Vinyl topcovers can be requested to have black nyplex instead of blue poron for cushioning Suitable for: Dress Shoes, Casual Walkers, Casual Shoes oolab.com

  4. ULTRAHYDE Soft covering, laminated to 1/16 or 1/8 cushioning* underlay Also available without cushioned underlay (Ultrahyde Only) Popular choice of material as it is easy to clean, durable and will not absorb moisture * Ultrahyde topcovers can be requested to have black nyplex instead of blue poron for cushioning oolab.com

  5. 1/8TH ETC Uniform cloth type covering which provides anti-friction and reduces shearing forces while providing moisture wicking capabilities Key Features: Does not absorb moisture Tear resistant Non-slip *Blue/Black ETC is the DEFAULT top cover if not specified on the Rx and will be selected based on shoe choice or gender Available in 1/8 thickness -- Blue or Black Good choice for: Walking, Running & Athletics oolab.com

  6. MICROCELL Closed cell EVA product Choice of: Black Green/Blue Purple/Pink Available in 1/8 thickness only Good option for deep heel cups Key Features: Shock absorbing uniform material Easy to clean Non-absorbent covering Lightweight oolab.com

  7. 1/16TH BLACK SUEDE (ULTRASUEDE) 1/16" thickness Suede feel to top surface with black foam, quick recovery foam underlay Black colour Suitable for: footwear in which there are limitations in space (i.e.: Dress Shoes) oolab.com

  8. DIABETIC/ARTHTRITIC (PREMIUM) Available thickness of 1/8 Plastazote + 1/16 Poron Key Features: Shock absorbing uniform material Easy to clean Non-absorbant Evenly dissipate shear forces acting on plantar surface of foot (reduces and eliminates friction) oolab.com

  9. 1/8TH NEOPRENE 1/8" thickness Black colour Key Features: Shock absorbing Cushioning material surface oolab.com

  10. X-STATIC (PREMIUM) 1/8th in thickness Made with pure silver, which means there are no chemicals or fear of toxicity to the consumer Key Features: Durable Eliminates Odor Regulates temperature oolab.com

  11. SPENCO (PREMIUM) Only offered as a 1/8th thickness option Closed cell nitrogen injected material absorbs shock and provides maximum comfort Ideal for individuals wanting durability combined with heel-to- toe cushioning and comfort Key Features 4-way stretch fabric helps reduce friction and heat Helps prevent blisters from forming oolab.com

  12. PERFORATED LEATHER (PREMIUM) Perforated material to allow for moisture control Ideal for individuals with sweaty feet Great option for individuals who may be allergic to synthetic materials Key Features: Long lasting Thin Tear resistant Minimal Friction oolab.com

  13. 1MM BLACK PUFF Along with our standard underlay option, 1mm Black Puff may be selected as a top cover Minimal cushioning Good option for limitations in space oolab.com

  14. SANDAL TOPCOVERS CHOICE OF: *Choice of top cover WILL be defaulted to selected shoe unless otherwise specified Brown Suede (Naot Suede) Tan Suede *Available in 1/16 suede or suede only option per colour Black Suede (ultrasuede) oolab.com

  15. UNDERLAY MATERIALS *Additional cushioning may be requested typically 1mm or extra 1/16th as Nyplex Vinyl 1mm Black Puff *Underlay can be full length or forefoot only Grey Suede *If a heel hole is requested with no underlay, they will receive a circular rubber skid plate Durasole oolab.com

  16. SHELL MODIFICATIONS oolab.com

  17. HEEL CUP HEIGHT Lab Standards: Flat < 12mm Shallow Typically associated with dress orthotics & footwear 12-14mm Standard Most common 16-18mm Deep oolab.com

  18. 1ST RAY CUTOUT Used to increase plantar flexion of the first met shaft Medial cut out of the orthosis Indications: Sesamoiditis Plantarflexed 1st ray 1st met head pain Hallux Valgus (Bunions) oolab.com

  19. 1ST MET CUTOUT <45 cutout of medial/distal end of shell Indications: Hallux Valgus (Bunions) 1st met head pain oolab.com

  20. HEEL HOLE Standard 1 and 1.25 hole centrally located in heel cup filled with poron plug Indications: Heel spurs Apply extra relief Localized Plantar Fasciitis pain oolab.com

  21. MEDIAL/LATERAL FLANGES (SHELLVS SOFT) A medial flange (shell) is an extension of the arch of the shell which projects upward with the apex at the area of the navicular tuberosity The purpose of the flange is to provide a more direct force at the medial-plantar aspect of the foot in order to offer more control For some patients, fitting a device with a flange in their shoes can become a problem due to the added bulk of the device in which case a soft flange may be applicable (made out of topcover material) oolab.com

  22. GAIT PLATES These are for adducted or abducted gait patterns in very young children as well as in adults if necessary Gait plates limit in-toeing or out-toeing gait caused by rotational deformities of the lower limb Consist of both medial and lateral flanges and a deep heel cup as well as the gait plate (to induce in-toeing or out-toeing) Two types: In-toe Gait Plate: For out-toeing problems. The medial side extends to the sulcus, tapering to cut out the 4th and 5th mets Out-toe Gait Plate: For in-toeing problems. The lateral side extends to the sulcus, tapering to cut out the 1st and 2nd mets oolab.com

  23. ORTHOTIC ADDITIONS oolab.com

  24. METATARSAL PADS & MET BAR Met. Pad: Tear shaped modification (poron pad) added to the top of the orthotic Default Placements- Standard: End of shell Distal: Moved 6mm distally Function: Offload pressure from the met. Heads to the metatarsal shafts Indications: Metatarsalgia Interdigital Neuroma & Bursitis oolab.com

  25. METATARSAL ACCOM. PADS Standard 1/8th Nyplex pad extending across the 1st met head to the 5th met head distally to sulcus Function: Provide additional cushioning & redistribution of pressure across the met heads Indications: Decreased fat pad Metatarsalgia oolab.com

  26. NEUROMA PADDING Dome shaped pad placed in the metatarsal interspace between the metatarsal heads Typically begins at the proximal third of the metatarsal shafts and ends at the met heads Usually placed between the 2nd-3rd / 3rd-4th interdigital space oolab.com

  27. MORTONS EXTENSION Material (Nyplex, EVA or Rigid) which is added under the first metatarsalphalangeal joint *Rigid requires a polypropylene shell Function: Limit first metatarsalphalangeal R.O.M Indicated for: Dorsiflexed 1st ray Hallux Rigidus/Limitus Short 1st ray oolab.com

  28. REVERSE MORTONS EXTENSION Material (Nyplex or EVA) which is added under the 2nd 5th metatarsal heads Indications: Plantarflexed 1st ray Hallux Valgus (Bunions) oolab.com

  29. HEEL CUSHIONING Standard 1/16th Nyplex cushion pad Indications: Non-centrally located heel spur Loss of fat pad PF pain Rear foot shock absorption oolab.com

  30. HEEL SPUR PADDING Poron horseshoe shaped pad applied around heel cup on top of the orthotic Function: Creates a depression Lifts calcaneus off the orthotic Indications: Heel spur oolab.com

  31. ARCH FILL Padding applied under the arch area of the orthotic plate Increases rigidity of the orthosis by preventing arch collapse Applied to the plantar side of the orthotic Several durometers of fill: Soft Firm Hard oolab.com

  32. ARCH COOKIES (SCAPHOIDPAD) A pad that is plantar and medial to the longitudinal arch and gives extra support and padding to the medial arch area Several different sizes/thickness: i.e.: 1mm, 3mm, 5mm oolab.com

  33. KINETIC WEDGE/DANCERS PAD U shaped cutout underneath the first met head Relieves pressure off of the 1st met head and allows for greater plantarflexion of the 1st met head Indications: Functional Hallux Limitus oolab.com

  34. EXTRINSIC POSTINGS oolab.com

  35. NEUTRAL Firm EVA material added to the plantar side of the orthotic Aids in neutral stabilization of orthotic & calcaneus oolab.com

  36. HEELLIFT Firm EVA post alongside with additional White EVA Adds a lift to one orthotic or bilaterally Maximum height of lift recommended: 10mm (1.0cm) Indications: Leg Length Discrepancy (LLD) Achilles Tendonitis oolab.com

  37. VARUS & VALGUS POSTING Rigid orthotics are routinely posted to accommodate the varus or valgus rearfoot and forefoot dispositions Varus posting helps with a pronated foot or eversion of the calcaneus Valgus posting helps with a supinated foot or inversion of the calcaneus Ultimate goal is to maintain a neutral gait cycle by controlling the hind foot oolab.com

  38. MEDIAL & LATERAL WEDGES Essentially a continuation of a Varus or Valgus post in which extends to the end of the shell Helps aid/control varying degrees of pronation or supination within the hindfoot, midfoot & forefoot oolab.com

  39. MEDIAL & LATERAL FOREFOOT POST Forefoot pronation or supination can be further controlled with a forefoot post Forefoot posting is added on the plantar aspect of the shell to position the orthotic in a varus or valgus direction to effectively distribute ground-reactive forces oolab.com

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