John Deere CR1448 CR1460 Compaction Roller Operator’s Manual Instant Download (Publication No.5DDP00369)

COMPACTION ROLLER CR1448 CR1460 CR14_ 5DDP00369_7_16_08

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manu- al instructions and safety rules. Make sure all items on the Dealer s Pre-Delivery and Delivery Check Lists in the Owner s/Operator s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration located on the Frontier website. TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your Frontier dealer. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet stan- dards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model:____________________________________ Date of Purchase:_________________ Serial Number: (see Safety Decal section for location)_______________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION,WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. DANGER Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. WARNING CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. IMPORTANT Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information. Introduction ii

TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii SPECIFICATIONS / GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6 DEALER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 13 OWNERS RESPONSIBILTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 10 SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13 PARTS CATALOG CR1448 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 17 CR1460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 21 OPTIONAL EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BOLT AND BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 WARRANTY FOR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your compac- tion roller. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable perfor- mance. your particular situation. The illustrations and data used in this manual were current at the time of print- ing. However, due to possible inline pro- duction changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. These instructions have been compiled from field experience and engineering data. Some information may be general in nature, due to unknown and varying oper- ating conditions. However, through expe- rience and these instructions, you should be able to develop procedures suitable to Throughout this manual, references are made to right and left direction. These are determined by standing behind the tractor facing the direction of forward travel. Table of Contents

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Notes Notes

CR14 SERIES SPECIFICATIONS Model CR1448 CR1460 Tractor HP 180-535 180-535 Working Width 8 Feet 10 Feet Machine Width 10 Feet 1 Inch 12 Feet 2 Inches Machine Length 20.5 Feet 23.5 Feet Machine Height 5.5 Feet 5.5 Feet Operating Weight 11,250 lbs 16,660 lbs Pressure per Square Inch (Empty) 341 337 Operating Weight w/ water in drums 22,156 lbs 25, 583 lbs Pressure per Square Inch (Water Filled) 504 581 Operating Weight w/ sand in drums 22,156 lbs 36,522 lbs Pressure per Square Inch (Sand Filled) 671 830 Drum Length 4 Feet 5 Feet Per Drum Drum Diameter 5 Feet 2 Inches 6 Feet 2 Inches Hitch Type Swivel Hitch Swivel Hitch Feet Per Drum 108 120 Feet on Ground 12 16 Length of Drum Feet 7 Inches 7 Inches Replaceable Feet Tips Yes Yes Hydraulic Cylinders Standard Standard Hydraulic Cylinders (#) 2 4 Cylinder Size 4.75, 4.5 5 Cylinder Rod Size 1.5 Inches, 2 Inches 2 Inches Cylinder Stroke Length 10 Inches 12 Inches Wheels 11 X 16.1 10 X 24 Tires Duty 13.5O x 16.1 Construction 13.00 x 24 Construction Warranty 6 Months 6 Months Specifications 1

SAFETY & INSTRUCTIONAL DECALS, REFLECTORS AND LIGHTS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Check that all safety decals are installed and in good condition. Replace if decals are worn or damaged. Replacement Part numbers are listed on Page 3. 2 Safety Decals

SAFETY & INSTRUCTIONAL DECALS, REFLECTORS AND LIGHTS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Check that all safety decals are installed and in good condition. Replace if decals are worn or damaged. Replacement Part numbers are listed here. DECAL SHEET INCLUDES: DECALS 1,2,3,4,5, (2) FRONTIER DECALS, (2) CR14 SERIES DECALS FOR EACH SPECIFIC MODEL DECAL SHEET PART NUMBERS FOR EACH MODEL: 5DDP00463 5DDP00464 CR1448 CR1460 5DDP00205 Frontier Serial Number SMV Sign 5DDP00167 5DDP00163 5DDP00162 2 x 9 Red Strips 5DDP00161 2 x 9 Orange 5DDP00180 Light Kit Strips Safety Decals 3

avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equip- ment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropri- ate. Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator s single careless act. In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of person- nel involved in the operation, transport, mainte- nance and storage of equipment. adjusted, and in good operating condition. ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. It has been said The best safety device is an informed, careful operator. We ask you to be that kind of operator. TRAINING weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing per- sonal injury or death. The weight may be attained with a loader, front wheel weights, bal- last in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from sell- ing dealer.) Failure to follow instructions or safety rules can result in serious injury or death. TRANSPORTATION - al and need assistance, see your dealer. governing highway safety and lighting and marking requirements. - ble of the safe operation of the equipment, its attachments, and all controls. Do not allow any- one to operate this equipment without proper instructions. injury or death may result. Know the transport height and width of your machine. - operate equipment. ment. frequently with existing workers. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. PREPARATION on slopes and rough terrain. slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights Always wear relatively tight and belted clothing to 4 Safety Rules

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under the influence of alcohol or drugs. Consult your doctor about operating this machine while taking prescription medications. ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. OPERATION Never allow riders on power unit or attach- ment. the ground or raised) unless it is properly blocked and secured. controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disen- gaged before starting power unit engine. equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. area is clear before operating in reverse. ditches, other obstructions, or on hillsides. the skin causing serious injury. Avoid the haz- ard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. - denly on slopes. Always operate down slopes; never across the face. fluids. If an accident occurs, see a doctor imme- diately. Any fluid injected into the skin must be surgically removed within a few hours or gan- grene may result. Doctors unfamiliar with this type of injury should reference a knowledge- able medical source. on slopes and rough terrain. rear when operating. - ing parts and possible pinch points. governing highway safety and lighting and marking requirements. upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. light. on the ground. Engage brake, stop engine, remove key, and remove seat belt. equipment while engine is running. Stay clear of all moving parts. Safety Rules 5

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