JCB 540B-2 Telescopic Handlers (Loadall) Parts Catalogue Manual Instant Download (SN 00275001-00275999)
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w 1/3(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-1-1 BLOCK ASSEMBLY IMPERIAL LD BUILD Item Part # Change No Description Usage Code QTY Block assembly, cylinder Includes items 2.3.4.5.6.7 & 35 02/101583 Superseded 1 1 M.S.S <EU027630M 1 1 Multi Supersession http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e1e61ad... 2016/8/21
w 2/3(W) Part N/A use 1A with items 32A.33A.34A & 40 Block assembly Cylinder Includes items 2.3.4.5.6.7.35 & 40 Multi Supersession Refer to Service Workshop Manual See Note 1 Block assembly cylinder Refer to Service Workshop Manual Thimble Bolt Liner Press fit Flame ring type See Note 2 Liner oversize - 0.010" 0.25mm Used only with 02/101821 Liner Press fit See Note 2 See Note 3 Liner Slip fit Flame ring type Liner Slip fit See Note 3 Plug core D=32mm Plug core D=32mm Plug core D=32mm Plug core D=32mm Plug core D=35mm Plug core D=38mm Plug core D=50mm Plug Plug drain Water Drain Tap drain Alternative Plug Plug Plug Washer Switch oil pressure Plug drain Tap drain Alternative Gasket cylinder head Gasket cylinder head Used only with 02/101944 Housing rear seal Housing rear seal Housing rear seal Seal rear oil Gasket rear seal housing Bolt Bolt 5/16"UNF x 1" long Washer Capscrew Washer 02/101821 Superseded 1 1A M.S.S 1 1A 02/101944 >EU106654N 1 1B :02/100101 :02/100102 10 10 2 3 :02/100103 4 4 02/102038 0 4 :02/101758 >EU106654N 4 4 02/100206 0 4 02/101773 >EU106654N 0 4 :02/100105 Superseded :02/100396 :02/100105 Superseded :02/100396 :02/100106 02/100110 02/100107 02/100108 6 6 2 2 4 4 1 1 5 5 6 6 7 8 9 10 02/100132 1 11 02/100335 0 11 02/100134 02/100133 02/100111 823/00276 701/06500 02/100132 3 1 1 1 1 1 12 13 14 15 16 17 02/100335 0 17 02/100117 1 18 02/101879 >EU106654N 1 18 02/101704 02/200223 02/200523 :02/101436 02/100113 1305/3106 1305/0106Z 1410/0002 1381/3106 02/100307 Superseded Superseded 1 1 1 1 1 10 10 10 2 2 19 19 19 20 Superseded 21 22 22 23 24 25 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e1e61ad... 2016/8/21
w 3/3(W) 02/100308 02/100104 Superseded Dowel Bridge piece Multi Supersession Part N/A use 27A with 2 off 02/101791 Stud Multi Supersession Part N/A use 27B with 2 off 1305/0104Z Bridge piece Seal Bolt Washer Bolt 89mm Bolt 103mm Bolt 105mm Bolt 119mm Bolt 125mm Bolt 140mm Bush camshaft Included in Block assembly Pointer Timing Plug Plug Plug Included in latest Block assembly 2 1 26 27 M.S.S 1 27 02/101791 Superseded 1 27A M.S.S 1 27A 02/102034 02/100112 826/00759 02/100309 02/100016 02/101762 02/100017 02/101761 02/100310 02/101760 <EU027630M <EU027630M <EU027630M 1 2 2 2 8 8 12 12 2 2 27B 28 29 30 32 32A 33 33A 34 34A :02/192001 1 35 02/100136 02/100138 02/101810 1 1 1 36 37 39 :02/101827 >EU027631M 1 40 Note 1: Part N/A use 02/101944 with 1 off 2102/0604, 02/192076, 02/101879 & 3 off 02/101905. Note 2: Special tools required, for general service, use slip-fit type. Note 3: No flame ring type, used only with 02/101944. http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e1e61ad... 2016/8/21
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w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-1-4 BLOCK ASSEMBLY METRIC LD BUILD http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2ea9afcf... 2016/8/21
w 2/2(W) Item Part # Change No Description Usage Code QTY Block assembly, cylinder Includes items 2.3.4.5.6.7.13 & 14. Thimble Bolt Liner Press fit Liner Slip fit Plug core D=32mm Plug core D=32mm Plug core D=32mm Plug core D=32mm Plug core D=35mm Plug Plug drain Water Drain Tap drain Alternative Plug Plug Washer Plug Bush camshaft Plug Plug core D=38mm Plug core D=50mm Plug Switch oil pressure Gasket cylinder head Housing rear seal Housing rear seal Housing rear seal Seal rear oil Gasket rear seal housing Bolt 5/16"UNF x 1" long Washer (5/16" Small) Capscrew Washer Dowel Bridge piece Multi Supersession Part N/A use 29A with 33A Bridge piece Seal Bolt Washer Stud Setscrew (5/16" UNF x 3/4") Bolt 103mm Bolt 119mm Bolt 140mm Pointer Timing 02/101881 1 1 :02/100101 :02/100102 :02/101758 02/101773 :02/100105 Superseded :02/100396 :02/100105 Superseded :02/100396 :02/100106 02/100108 10 10 4 0 6 6 2 2 4 1 2 3 4 4 5 5 6 6 7 8 02/100132 2 9 02/100335 0 9 02/100134 02/100111 823/00276 :02/101827 :02/192001 02/101810 02/100110 02/100107 02/100133 701/06500 02/101879 02/101704 02/200223 02/200523 :02/101436 02/100113 1305/0106Z 1410/0002Z 1381/3106 02/100307 02/100308 02/101790 3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 10 11 12 13 14 Superseded Superseded 15 16 17 18 19 20 21 21 21 22 23 10 10 2 2 2 1 24 25 Superseded 26 27 28 29 M.S.S 1 29 02/102034 02/100112 826/00759 02/100309 02/101791 1305/0104Z 02/101762 02/101761 02/101760 02/100136 1 2 2 2 2 2 8 29A 30 31 32 33 33A 34 12 2 1 35 36 37 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2ea9afcf... 2016/8/21
w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-2-1 CRANKSHAFT, BEARINGS PISTONS, CON-RODS PULLEY & FAN BELT, LD BUILD Item Part # 02/100012 Change No Superseded Description Usage Code QTY 1 Crankshaft assembly 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4b4201c... 2016/8/21
w 2/2(W) Crankshaft assembly Includes items 17A & 18A Kit-bearing Main Standard Kit-bearing Main Undersize - .010inch Kit-bearing Main Undersize - .020inch Kit-bearing Main Undersize - .030inch Kit-bearing big end standard Kit-bearing Big end Undersize - .010inch Kit-bearing Big end Undersize - .020inch Kit-bearing Big end Undersize - .030inch Washer thrust top - standard Washer thrust top - standard Washer thrust top-oversize 0.19mm Washer thrust bottom - standard Washer thrust bottom - standard Washer thrust btm-oversize 0.19mm Rod assembly Connecting Bolt Bolt Nut Bush small end Piston assembly 5 ring Piston assembly Oversize - .030inch None serviced part Gudgeon pin Circlip Kit-piston ring Kit-piston ring service Kit-piston ring oversize - .030 inch Gear crankshaft Key Pulley Crankshaft Bolt Capscrew Washer Block Thrust Belt fan, pair L=1312mm Standard Build Belt Drive - pair Belt Drive - pair 530B,540BM French build only 02/101825 P/Ex 1 1 :02/192002 02/192003 02/192004 02/192005 :02/192006 02/192007 02/192008 02/192009 :02/192010 Superseded :02/192083 02/192011 :02/192012 Superseded :02/192084 02/192013 02/101440 :02/100127 Superseded :02/291072 :02/100128 :02/192015 02/100007 02/100008 1 1 1 1 1 1 1 1 2 2 2 2 2 2 4 2 2 2 1 4 4 2 2 2 2 3 3 3 3 4 4 4 5 5 5 6 7 7 8 9 10 10 :N.S.P. 1 11 :2203/1040 02/101438 02/100011 02/100010 02/190001 02/100038 02/101736 02/101586 02/101813 02/100139 02/101812 2 4 4 4 1 1 1 1 3 1 1 12 <EU071167N <EU071167N 13 13 13 14 15 16 17 17A 18 18A 02/101566 <EU121436N 1 19 990/47900 1 19 990/47900 1 19 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4b4201c... 2016/8/21
w 1/3(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-3-1 TIMING CASE CAMSHAFT & GEARS IMPERIAL, LD BUILD Item Part # 02/100040 Change No <EU106653N Description Usage Code QTY 1 Camshaft 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=ac1023f... 2016/8/21
w 2/3(W) 02/101890 02/190002 02/190032 02/100038 02/100312 02/100306 02/100305 02/100313 02/192046 <EU106653N Camshaft Gear camshaft Gear camshaft Key Bolt Washer Washer tab Plate thrust Washer thrust Washer thrust Refer to Service Workshop Manual See Note 1 Dowel Hub Gear Idler Bush Plate Bolt Screw hexagon head Casing timing Gasket timing case Gasket timing case Bolt Bolt 5/16"UNF x 1" long Washer spring - 5/16" Zinc plated Gasket Tube oil filler assembly Cap oil filler Seal Setscrew (5/16" UNF x 3/4") Washer spring - 5/16" Zinc plated Gasket Cover timing Seal front oil Gasket timing cover Cover inspection Gasket Screw Washer spring - 5/16" Zinc plated Drive Tachometer Gasket Bolt 1.1/2in. Long Bolt 3/4in. Long Washer spring Bolt 7/8in. Long Washer Washer spring - 5/16" Zinc plated Bolt 2.1/2in. Long Washer spring - 5/16" Zinc plated 1 1 1 1 1 1 1 1 1 1 2 2 3 4 5 6 7 8 02/192076 1 8 2102/0604 02/100041 02/190003 :02/192016 02/100042 1305/3218Z <EU106653N 02/101905 02/100002 02/100005 02/101891 1305/0105Z 1305/0106Z 1416/0005Z 02/100140 02/101483 :02/101484 :02/100421 1305/0104Z 1416/0005Z 813/00169 02/100944 02/101435 02/100006 02/100144 02/100145 1305/0103Z 1416/0005Z 02/300113 :02/100146 1 1 1 2 1 3 3 1 1 1 8 1 9 1 1 1 1 2 2 1 1 1 1 1 1 4 4 1 1 9 10 11 12 13 14 <EU106653N 14 15 16 16 17 18 19 20 21 21A 21B 22 23 29 30 31 32 33 34 35 36 37 38 1305/3010 1 39 1305/0004Z 1 40 1416/0004Z 2 41 1305/0105Z 14 42 823/00263 1416/0005Z 4 10 43 44 1305/3118 4 45 1416/0005Z 4 46 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=ac1023f... 2016/8/21
w 2/3(W) Item Part # 02/101890 02/190032 02/100038 02/100312 02/100306 Change No Description Usage Code QTY 1 1 1 1 1 Camshaft Gear camshaft Key Bolt Washer 1 2 3 4 5 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=b1b52b3... 2016/8/21
w 3/3(W) 02/100305 02/100313 02/192046 2102/0604 02/100041 02/190003 :02/192016 02/100042 02/101905 02/100002 02/101891 1305/0105Z 1305/0106Z 1416/0005Z 02/100140 02/101483 :02/101484 :02/100421 1305/0104Z 1416/0005Z 813/00169 02/100944 02/101435 02/100006 02/101796 02/100145 1305/0103Z 1416/0005Z 02/300113 02/100146 1305/3010Z 1305/0004Z 1416/0004Z Washer tab Plate thrust Washer thrust Dowel Hub Gear Idler Bush Plate Screw hexagon head Casing timing Gasket timing case Bolt Bolt 5/16"UNF x 1" long Washer spring - 5/16" Zinc plated Gasket Tube oil filler assembly Cap oil filler Seal Setscrew (5/16" UNF x 3/4") Washer spring - 5/16" Zinc plated Gasket Cover timing Seal front oil Gasket timing cover Cover Inspection Gasket Screw Washer spring - 5/16" Zinc plated Drive Tachometer Gasket Bolt Bolt Washer spring Bolt 7/8"Long Washer spring - 5/16" Zinc plated Bolt 5/16"UNF x 2.5" long 2.1/2"Long Washer spring - 5/16" Zinc plated 1 1 1 1 1 1 2 1 3 1 1 8 1 9 1 1 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 32 33 34 35 36 37 38 39 40 41 42 43 44 1305/0105Z 14 49 1416/0005Z 14 50 1305/3118Z 4 51 1416/0005Z 4 52 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=b1b52b3... 2016/8/21
w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-4-4 FLYWHEEL & HOUSING LD & LJ BUILDS http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e7d36a7... 2016/8/21
w 2/2(W) Item Part # 121/77701 121/77702 1305/1804 1416/0007 1305/4812 1416/0007 1305/3330 1340/0304 1305/4818 1305/4822 1305/4814 1305/3314 02/101370 02/101585 :N.S.P. :02/100078 1305/0407 02/100614 Change No Description Usage Code QTY Housing flywheel Cover Bolt Washer Bolt Washer Bolt Nut Bolt Bolt Bolt Bolt Dowel Flywheel assembly None serviced part Gear starter ring Bolt Washer 1 1 2 2 2 1 2 3 4 5 11 1 2 5 4 2 1 2 1 1 1 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e7d36a7... 2016/8/21
w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540B-2 00275001-00275999 9802/7400 \ L ENGINE 4.236 & T4.236 \ L01 ENGINE,BLOCK & SUB-ASSEMBLIES 9802/7400 L1-4-7 FLYWHEEL & HOUSING LD & LJ BUILDS http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f247573... 2016/8/21
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w 2/2(W) Item Part # Change No Description Usage Code QTY 'See Remark' Flywheel housing See F5-6-1 & F5-2-1 'See Remark' Torque convertor See F5-6-1 'See Remark' Drive plate kit See F5-6-1 Flywheel assembly Gear starter ring Bolt Washer **** 0 A **** 0 B **** 0 C 02/101737 :02/100078 1305/0407 02/100614 1 1 6 6 1 2 3 4 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f247573... 2016/8/21
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