JCB 540 LE Telescopic Handlers (Loadall) Parts Catalogue Manual Instant Download (SN 00768740-01016568)

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-2-3 ENGINE, LONG AR BUILD Item Part # 02/202541 Change No Description Usage Code QTY 1 Motor long 'See Remark' See frame P1-3-1, Block Assembly 1 **** <EU176356H 1 2 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e7fee77... 2016/8/13

w 2/2(W) 'See Remark' See frame P1-3-3, Block Assembly 'See Remark' See frame P1-4-1, Crankshaft assembly 'See Remark' See frame P1-4-3, Crankshaft assembly 'See Remark' See frame P1-4-1, Con-rod assembly 'See Remark' See frame P1-4-3, Con-rod assembly 'See Remark' See frame P1-4-1, Piston assembly 'See Remark' See frame P1-4-3, Piston assembly 'See Remark' See frame P1-4-1, Piston ring kit 'See Remark' See frame P1-4-3, Piston ring kit 'See Remark' See frame P2-1-1, Cylinder head 'See Remark' See frame P1-6-1, Timing case 'See Remark' See frame P5-2-1, Oil pump 'See Remark' See frame P5-2-1 Oil relief valve 'See Remark' See frame P8-1-1, Gasket set top 'See Remark' See frame P8-2-1, Gasket set bottom **** >EU176357H 1 2 **** <EU558115K 1 3 **** >EU558116K 4 3 **** <EU558115K 4 4 **** >EU558116K 4 4 **** <EU558115K 4 5 **** >EU558116K 4 5 **** <EU558115K 4 6 **** >EU558116K 4 6 **** 1 7 **** 1 8 **** 1 9 **** 1 10 **** 1 11 **** 1 12 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=e7fee77... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-3-2 BLOCK ASSEMBLY AK BUILD Item Part # 02/201660 Change No Description Usage Code QTY 1 Block cylinder assembly None serviced part Block & Bearing Cap 1 **** 1 2 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=46dfafef... 2016/8/13

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w 2/2(W) :02/201141 02/201142 02/202226 :02/100134 :02/100396 :02/201304 :02/200003 :02/100134 :02/100101 :02/100102 :02/192094 :02/200454 :02/201361 :02/101827 :02/200454 :02/100108 :02/101756 :823/00287 :02/201362 :02/100111 :02/200828 :02/201734 :02/201731 ::02/101898 ::02/200099 ::02/200098 ::02/200097 :02/200826 :02/200484 :02/291042 :02/200958 :02/101436 02/201092 826/00869 02/291185 02/100308 02/200004 02/200475 02/291031 701/41500 701/80225 1315/0402Z 823/00273 02/100132 Superseded Liner press-fit Liner slip-fit Liner cylinder oversize - 0.010" Plug Plug core D=32mm Plug Plug core" D=26mm Plug Thimble Bolt Bush camshaft Plug core D=38mm Plug core D=38mm Plug Plug core D=38mm Plug Plug Washer spacer Plug core D=50mm Plug Washer Jet piston cooling Pin roll Valve Ball Spring Retainer Plate Gasket Bolt Housing rear seal Seal rear oil Gasket rear seal housing Screw flange head Capscrew Dowel Plate Gasket Bolt Switch oil pressure Switch oil pressure 1/8" NPTF,AMP Setscrew Washer Plug drain 4 0 0 2 6 1 1 1 10 10 1 4 3 1 2 1 4 4 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 12 2 2 1 1 2 1 1 1 1 1 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 42 43 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=46dfafef... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-4-1 CRANKSHAFT, BEARINGS PISTONS & CON-RODS AR BUILD Item Part # 02/200915 Change No Description Usage Code QTY 1 Crankshaft assembly 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5af79ab... 2016/8/13

w 2/2(W) None serviced part Crankshaft Kit-bearing Main Standard Kit-bearing Main Undersize - .010inch Kit-bearing Main Undersize - .020inch Kit-bearing Main Undersize - .030inch Kit-bearing 4 Pairs Standard Kit-bearing 4 Pairs Undersize - .010inch Kit-bearing 4 Pairs Undersize - 0.20inch Kit-bearing 4 Pairs Undersize - 0.30inch Washer thrust top - standard Washer thrust top-oversize 0.19mm Washer thrust bottom - standard Washer thrust btm-oversize 0.19mm Rod connecting grade 'H' See Note 1 Rod connecting grade 'J' See Note 1 Rod connecting grade 'K' See Note 1 Rod connecting grade 'L' See Note 1 Bush small end Bolt Thimble Nut Piston assembly Piston assembly oversize - +0.5mm Piston assembly oversize - +1.00mm Circlip Kit-piston ring Kit-piston ring oversize - +0.5mm Kit-piston ring oversize - +1.00mm Gear Key **** 1 2 :02/192002 02/192003 02/192004 02/192005 :02/192085 02/192086 02/192087 02/192088 :02/192083 02/192011 :02/192084 02/192013 1 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 6 6 02/201972 0 7 02/201973 0 7 02/201974 0 7 02/201975 0 7 :02/192095 :02/291072 :02/201808 :02/100128 02/201805 02/201790 02/201792 :02/201151 02/201804 02/201791 02/201793 02/290001 02/100038 1 2 2 2 4 0 0 2 4 0 0 1 2 8 9 10 11 12 12A 12B 13 14 14A 14B 15 16 Note 1: TO ENSURE THE CORRECT GRADE IS FITTED, REFER TO SERVICE WORKSHOP MANUAL. http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5af79ab... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-4-3 CRANKSHAFT, BEARINGS PISTONS & CON-RODS AR BUILD Item Part # 02/202527 Change No Description Usage Code QTY 1 Crankshaft assembly 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=c206a86... 2016/8/13

w 2/2(W) :02/192002 02/192003 02/192004 02/192005 :02/203071 02/203072 02/203073 02/203074 :02/192083 02/192011 :02/192084 02/192013 02/290001 02/100038 02/202922 02/202923 02/202924 02/202925 02/202926 02/202927 :02/202929 :02/202928 02/201805 02/201790 02/201792 **** :02/201151 02/201804 02/201791 02/201793 Kit-bearing Main Standard Kit-bearing Main Undersize - .010inch Kit-bearing Main Undersize - .020inch Kit-bearing Main Undersize - .030inch Kit-bearing Big-end Standard Kit-bearing Big-end undersize - .010inch Kit-bearing Big-end Undersize - .020incH Kit-bearing Big-end Undersize -.030 inch Washer thrust top - standard Washer thrust top-oversize 0.19mm Washer thrust bottom - standard Washer thrust btm-oversize 0.19mm Gear Key Kit-conrod grade 'F' RED Kit-conrod grade 'G' ORANGE Kit-conrod grade 'H' WHITE Kit-conrod grade 'J' GREEN Kit-conrod grade 'K' PURPLE Kit-conrod grade 'L' BLUE Bolt conrod Bush small end Piston assembly Piston assembly oversize - +0.5mm Piston assembly oversize - +1.00mm None serviced part Circlip Kit-piston ring Kit-piston ring oversize - +0.5mm Kit-piston ring oversize - +1.00mm 1 0 0 0 1 0 0 1 2 0 2 0 1 1 4 0 0 0 0 0 2 1 4 0 0 1 2 1 0 0 2 2 2 2 3 3 3 3 4 4 5 5 6 7 8 8 8 8 8 8 9 10 11 11 11 12 13 14 14 14 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=c206a86... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-4-4 CRANKSHAFT, BEARINGS PISTONS & CON-RODS AK BUILD Item Part # 02/202527 Change No Description Usage Code QTY 1 Crankshaft assembly 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2cb238c... 2016/8/13

w 2/2(W) :02/192002 02/192003 02/192004 02/192005 :02/202915 02/202916 02/202917 02/202918 :02/192083 02/192011 :02/192084 02/192013 02/290001 02/100038 02/202922 02/202923 02/202924 02/202925 02/202926 02/202927 :02/202929 :02/202928 02/201505 **** :02/201151 02/201504 Kit-bearing Main Standard Kit-bearing Main Undersize - .010inch Kit-bearing Main Undersize - .020inch Kit-bearing Main Undersize - .030inch Kit-big end bearing standard Kit-big end bearing oversize - (+)0.010" Kit-big end bearing u/s 0.50mm Kit-big end bearing oversize - (+)0.030" Washer thrust top - standard Washer thrust top-oversize 0.19mm Washer thrust bottom - standard Washer thrust btm-oversize 0.19mm Gear Key Kit-conrod grade 'F' RED Kit-conrod grade 'G' ORANGE Kit-conrod grade 'H' WHITE Kit-conrod grade 'J' GREEN Kit-conrod grade 'K' PURPLE Kit-conrod grade 'L' BLUE Bolt conrod Bush small end Piston assembly None serviced part Circlip Kit-piston ring 1 0 0 0 1 0 0 1 2 0 2 0 1 1 4 0 0 0 0 0 2 1 4 1 2 1 2 2 2 2 3 3 3 3 4 4 5 5 6 7 8 8 8 8 8 8 9 10 11 12 13 14 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2cb238c... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-5-1 FANS, PULLEYS & FAN BELT http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=bba4fd5... 2016/8/13

w 2/2(W) Item Part # 02/200018 02/200017 02/100579 714/10812 714/20405 Change No Description Usage Code QTY 1 1 3 1 1 Pulley crankshaft twin groove Block Thrust Screw Fan alternator Kit-sundry parts Washer fan support Sealed Alternator option only Pulley alternator D=86mm single groove 65AMP ALTERNATOR ONLY Pulley alternator D=73mm single groove 85AMP ALTERNATOR ONLY Belt fan, pair Fan cooling, 22" puller 10 blade Fan 22"(558mm) cooling 9 blade See Note 1 Plate fan hub spreader Bolt Washer spring - 5/16" Zinc plated Cover pulley Bracket mounting pulley cover Washer (1/4" Medium) Nut Self Lock M6 Bolt M16 x 70mm Nut lock M16 Washer Washer (5/8" Small) Bolt 1 2 3 4 5 714/16711 1 6 02/200212 1 7 02/201346 1 7 02/201910 262/74600 <M784943 1 1 8 9 30/925525 1 9 331/52882 1305/0105Z 1416/0005Z 162/03237 161/00856 1411/0001Z 1370/0103Z 1315/3716Z 1370/0603Z 1412/0007Z 1410/0007Z 02/291038 1 4 4 1 1 4 4 1 1 1 1 1 9A 10 11 12 13 14 15 16 17 18 19 20 Note 1: When replacing this Fan, Spreader item number 9A must also be fitted. http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=bba4fd5... 2016/8/13

w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-6-1 TIMING CASE CAMSHAFT & GEARS AR BUILD Item Part # 02/201719 Change No Description Usage Code QTY Case timing 1 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2d06633... 2016/8/13

w 2/2(W) 02/200872 826/00869 02/291033 02/201824 02/192064 2102/0604 02/190034 02/100038 02/291196 02/291065 02/100041 02/190033 Gasket t/case to block Screw flange head Bolt Camshaft Washer thrust Dowel Gear camshaft Key Screw Washer Hub Gear idler assembly None serviced part Gear Bush Plate Screw Cover timing Seal front oil Gasket timing cover Bolt Bolt Screw Stud Nut flanged M8 Shield Damper Bolt Plate blanking Gasket Screw flange head Sender cold start Lead waxtat cold start Plate cover Gasket Bolt Screw Plug taper threaded 1 8 4 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 :N.S.P. 1 14 :02/192016 02/201288 02/291073 02/201720 :02/101435 02/201721 02/291026 02/291018 02/291017 02/291052 02/291058 02/201903 02/201904 02/291010 02/200313 02/201255 826/00869 701/60014 721/00447 02/201556 02/201137 02/291031 826/00901 02/100409 2 1 3 1 1 1 6 8 1 2 2 1 1 2 1 1 2 1 1 1 1 5 1 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2d06633... 2016/8/13

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w 1/2(W) Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 540 LE 00768740-01016568 9802/7850 \ P ENGINE, 1004-4TI LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/7850 P1-6-2 TIMING CASE CAMSHAFT & GEARS AK BUILD Item Part # 02/201719 02/202237 Change No Superseded Description Usage Code QTY Case timing Case timing single pto 1 1 1 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5aa3d29... 2016/8/13

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com