Fabric Spreading Process in Apparel Industry
BY,
Ms. K.KATHIROLI
Assistant Professor
DEPARTMENT OF FASHION TECHNOLOGY
Bon Secours College for Women, Thanjavur
FABRIC SPREADING PROCESS
SPREADING
Spreading is the process during which fabric is cut
into pieces of a specific length which are then placed
on top of each other to form several plies
The length of a ply is determined by the shape, size
and the number of the components which are to be cut
from it
Requirements of Fabric
Spreading
O
“
Alignment of
fabric
ply,
O
Correct ply tension,
O
Fabric must be flat,
O
Elimination of fabric flaws or defects,
O
Correct ply direction and lay stability,
O
Elimination of static electricity,
O
Easy separation of the cut lay into bundles,
O
Avoidance of fusion of plies during cutting
O
Avoidance of distortion in spreading,
O
Matching the checks and stripes.
METHODS OF FABRIC SPREADING
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Fabric is completely laid by Hand
O
With the help of mechanical assistance as
roller cutter
O
With the help of manually operated spread
truck
O
This is most extensively used for smaller
production
Working procedure
O
The fabric spreading process is carried out by one/two
workers at each side of the spreading table who move the
fabric ply to the beginning of a spread.
O
The end of the fabric ply is placed precisely at the beginning
of the spread and secured.
O
Returning to the initial position (the place where the fabric
roll is fixed) one worker aligns the laid down fabric ply with
the edge of the table and the previously spread fabric plies
with a permitted variant of +/-0.5 cm.
O
The second worker smoothes the surface of the ply, ensures an
even tension in the fabric and prevents creases or folds
appearing during the spreading process.
O
The spreading process is repeated until the desired number of
fabric plies are laid down.
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Contd….
Advantages of manual Spreading Process
Convenient for small scale industries
Low investment
Disadvantages of manual Spreading Process
Time consuming
Low speed
Requires skilled Labour
Mechanical method
O
Semi-automated Spreading Process
O
Automated Spreading Process
Semi-automated Spreading
Process
O
In a semi-automated spreading process, the
operator moves along the spreading table
and follows the spreading process.
O
The operator smoothes the surface of the
lay, recognises faults in the spread fabric
and makes decisions to leave faults in the
spread or cut them out
SEMI AUTOMATIC
SPREADING MACHINE
Semi-automated Spreading
Process
ADVANTAGES
O
Fast & Economical
O
Proper selvedge alignment
O
Ease to operate with electronic Clutch
Disadvantages
O
Fabric Loading & Cutting is Manual
O
Not suitable for Large Scale Manufacturing
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The fully automated spreading process is used for high quality
materials which are easily spread.
An operator sets the necessary parameters (the length of the
lay, the spreading speed, the fabric tension, etc.).
The spreading machine automatically performs the following
operations: lays the fabric in the required length of the spread,
cuts the material at the end of every ply, counts the number of
plies and stops after laying the required number of plies.
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Comparison of manual and automated spreading processes:
FABRIC SPREADING PROCESS
Fabric spreading is a crucial process in the apparel industry where fabric is cut into specific lengths and placed on top of each other to form plies. This process requires precise alignment, tension, and flatness of the fabric to ensure quality output. Various methods like manual and mechanical spreading are used, each with its working procedures. Fabric spreading plays a significant role in ensuring the efficient production of garments by optimizing the cutting process.
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Presentation Transcript
FABRIC SPREADING PROCESS BY, Ms. K.KATHIROLI Assistant Professor DEPARTMENT OF FASHION TECHNOLOGY Bon Secours College for Women, Thanjavur
SPREADING Spreading is the process during which fabric is cut into pieces of a specific length which are then placed on top of each other to form several plies The length of a ply is determined by the shape, size and the number of the components which are to be cut from it
Requirements of Fabric Spreading O Alignment of fabric ply, O Correct ply tension, O Fabric must be flat, O Elimination of fabric flaws or defects, O Correct ply direction and lay stability, O Elimination of static electricity, O Easy separation of the cut lay into bundles, O Avoidance of fusion of plies during cutting O Avoidance of distortion in spreading, O Matching the checks and stripes.
METHODS OF FABRIC SPREADING METHODS OF FABRIC SPREADING Manual Spreading Process Manual Spreading Process Mechanical Spreading Process Mechanical Spreading Process
Manual Spreading Manual Spreading Process Process O Fabric is completely laid by Hand O With the help of mechanical assistance as roller cutter O With the help of manually operated spread truck O This is most extensively used for smaller production
Working procedure O The fabric spreading process is carried out by one/two workers at each side of the spreading table who move the fabric ply to the beginning of a spread. O The end of the fabric ply is placed precisely at the beginning of the spread and secured. O Returning to the initial position (the place where the fabric roll is fixed) one worker aligns the laid down fabric ply with the edge of the table and the previously spread fabric plies with a permitted variant of +/-0.5 cm. O The second worker smoothes the surface of the ply, ensures an even tension in the fabric and prevents creases or folds appearing during the spreading process. O The spreading process is repeated until the desired number of fabric plies are laid down.
Manual Spreading Manual Spreading Process Process Fabric Spreading Process in Apparel Industry - Fashion2Apparel manual fabric spreader - YouTube
Contd. Advantages of manual Spreading Process Advantages of manual Spreading Process Convenient for small scale industries Low investment Disadvantages of manual Spreading Process Disadvantages of manual Spreading Process Time consuming Low speed Requires skilled Labour
Mechanical method O Semi-automated Spreading Process O Automated Spreading Process
Semi-automated Spreading Process O In a semi-automated spreading process, the operator moves along the spreading table and follows the spreading process. O The operator smoothes the surface of the lay, recognises faults in the spread fabric and makes decisions to leave faults in the spread or cut them out
SEMI AUTOMATIC SPREADING MACHINE Fabric Spreading Process in Apparel ,advantages disadvantages
Semi-automated Spreading Process ADVANTAGES O Fast & Economical O Proper selvedge alignment O Ease to operate with electronic Clutch Disadvantages O Fabric Loading & Cutting is Manual O Not suitable for Large Scale Manufacturing
FULLY AUTOMATIC FULLY AUTOMATIC SPREADING PROCESS SPREADING PROCESS The fully automated spreading process is used for high quality materials which are easily spread. An operator sets the necessary parameters (the length of the lay, the spreading speed, the fabric tension, etc.). The spreading machine automatically performs the following operations: lays the fabric in the required length of the spread, cuts the material at the end of every ply, counts the number of plies and stops after laying the required number of plies.
FULLY AUTOMATIC SPREADING FULLY AUTOMATIC SPREADING MACHINE MACHINE Automatic spreader Flash
Comparison of manual and automated spreading processes: Comparison of manual and automated spreading processes: Parameters Parameters Manual spreading Manual spreading Automated spreading Automated spreading Spreading equipment Spreading table Fabric feeder Cutting device Spreading table Spreading machine Spreading principles Spreading of pre-set number of plies Visual flaw identification by an operator Splicing manually using on the table marked splice marks and printed markers Spreading of pre-set number of plies Visual flaw identification by an operator Splicing using registered data about flaw placements and special software
Parameters Parameters Manual spreading Manual spreading Automated spreading Automated spreading Spreading method All kind of fabrics manually High-quality easy spread fabrics fully automated way Advantages of the method Ability to spread all kind of materials Low expenses High productivity Only one operator needed Low work load for an operator Disadvantages of the method Low productivity Two operators needed High work load for an operator High expenses Cannot spread materials with intricate patterns
