Engineering Education and Career Insights

 
Some Personal History
 
Grew up in the San Fernando Valley
BS Degree in Engineering, 1978 (CSUN)
MS Degree in Engineering, 1985 (CSUN)
PhD in Mechanical Engineering, 1994 (UCLA)
Worked at Lockheed from 1979-1981
Faculty member at CSUN, 1981 – present
Currently an Associate Professor
 
Why Go to College?
 
There used to be a bumper sticker that said –
“If you think education is expensive, try
ignorance”
 
Consider unemployment rates for those with
bachelor’s degrees and those without
 
Education is an investment in yourself that will
pay dividends all through your life
 
 
Why Major in a STEM Field?
 
The world is rapidly changing as a result of
technology – be a part of it
 
Your career will be less likely to move overseas
 
It’s interesting, fun, and rewarding
 
Why Major in Engineering?
 
Well, the physicists say that:
If you study engineering, you can do engineering
If you study physics, you can 
still do engineering
, or
Explore the mysteries of the universe
Use 
lasers
 to develop new medical techniques
Become an 
international rap sensation
Help solve the 
world’s energy problems
 
They’re entitled to their opinions!
 
Components of an Engineering Program
 
Basic Math and Science (Physics and Chemistry)
Engineering Science (Dynamics, Thermodynamics,
Electronics, Materials, etc.)
Design Methodology and Application to Projects
(especially Capstone Project)
Use of Modern Computational Tools (CAD, FEA, Matlab,
LabVIEW, CAM, etc.)
Engineering Economics
Engineering Application Courses
 
HPV – A Capstone ME Project
 
Design a Vehicle
According to
Competition
Specifications, Using
Appropriate
Methodology
Implement the Design
by Building It
Compete Against Other
Universities
 
HPV – A Capstone ME Project
 
Design a Vehicle
According to
Competition
Specifications, Using
Appropriate
Methodology
Implement the Design
by Building It
Compete Against Other
Universities
 
Human Powered Vehicle Challenge (HPVC)
 
ASME's international Human Powered
Vehicle Challenge (HPVC) provides an
opportunity for students to
demonstrate the application of sound
engineering design principles in the
development of sustainable and
practical transportation alternatives.
In the HPVC, the students worked
collectively as a team to design and
build an efficient, highly engineered
vehicle for everyday use.
 
Speed Event
 
400-600 meters
 
100 meters
 
200 meters
Female/Male  12.5 points (each)
 
Human Powered Vehicle Challenge (HPVC)
 
Capability, Usability, Safety, Innovation, Effectiveness
Innovation Event
20 points
Endurance Event
 
Demonstrate the functionality, agility, and durability of the vehicle
25 points
Design Event
 
15.5 mph
 
19.7 ft.
30 points
 
Design Objectives
Design Objectives
 
CSUN HPVC Overall Ranking
2012: 14
th
 Place
2013: 9
th
 Place
 
Vehicle
Practical
Easy to drive
Comfortable
Well Ventilated
Good Visibility
Lightweight
Aerodynamic
 
Designing
 
Fabrication
 
 
Styrofoam male mold
Fiberglass mold surface
5.4 oz, 2k weave carbon fiber (2 layers)
High density zotefoam
3D printed ABS plastic ducts
Lexan windows
 
 
Fabrication
 
6061 Al tubing
Pneumatic tube
bending
TIG Welded
Press-Fit Bearings
Powder Coated
 
 
 
 
Fabrication
 
Vertical Mill
Lathe
Band Saw
Drill Press
CNC
 
 
Drive System
Drive System
Gates Carbon Belt Drive
Gates Carbon Belt Drive
 
Belt versus chain
Innovative drive
system
Belt tension
Frame
compatibility
Requires Internal
Gear Hub (IGH)
 
PROJECT RESULTS
 
Recommendations
Recommendations
Increase frame stiffness
Improve alignment of belt pulleys
Time management
Mold preparation
 
Design objectives were met
and overall project was a
success!
 
Power and Velocity (Rider 1)
 
 
How Do We Estimate Drag?
 
Use Numerical Simulation
 
Test Models in a Wind Tunnel
 
Measure Drag in Road Tests
 
Numerical Simulation
 
 
FULL
PARTIAL
 
Simulation Results
FULL
PARTIAL
 
Numerical Simulation – Pros and Cons
 
Easy to change geometry and evaluate flow patterns and
drag on different shapes
 
Accuracy depends on the “mesh” which the program
creates in the computational domain
 
There are limitations in the mathematical model used to
simulate the flow which also affect accuracy
 
Wind Tunnel Tests – Pros and Cons
 
Need to manufacture scale models which will fit in tunnel
 
Difficult to simulate “ground effect”
 
Need to consider “scaling effect”
 
The last two factors introduce error and uncertainty in result
 
We hope to perform some tests this summer
 
 
Road Tests – Pros and Cons
 
There are two types of tests – Coast Down and Steady State
 
Steady State requires more instrumentation (e.g. Power Tap
hub)
 
Should be the most accurate, since the test is on the real
vehicle in actual use
 
The vehicle must be completed well before the competition in
order to have testing time
 
We hope to perform these tests this summer
 
 
Other Designs
 
 
Other Designs
 
 
Other Designs
 
 
Other Designs
 
 
Questions?
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Gained BS, MS, and PhD degrees in Engineering, with a background at Lockheed and as a CSUN faculty member. Highlights the importance of education, particularly in STEM fields like Engineering. Discusses the benefits and components of an Engineering program, including a Capstone ME project designing a vehicle for competition. Emphasizes the versatile opportunities available in the field of Engineering.

  • Engineering Education
  • STEM Fields
  • Career Insights
  • Capstone Project
  • Higher Education

Uploaded on Sep 18, 2024 | 0 Views


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  1. Some Personal History Grew up in the San Fernando Valley BS Degree in Engineering, 1978 (CSUN) MS Degree in Engineering, 1985 (CSUN) PhD in Mechanical Engineering, 1994 (UCLA) Worked at Lockheed from 1979-1981 Faculty member at CSUN, 1981 present Currently an Associate Professor

  2. Why Go to College? There used to be a bumper sticker that said If you think education is expensive, try ignorance Consider unemployment rates for those with bachelor s degrees and those without Education is an investment in yourself that will pay dividends all through your life

  3. Why Major in a STEM Field? The world is rapidly changing as a result of technology be a part of it Your career will be less likely to move overseas It s interesting, fun, and rewarding

  4. Why Major in Engineering? Well, the physicists say that: If you study engineering, you can do engineering If you study physics, you can still do engineering, or Explore the mysteries of the universe Use lasers to develop new medical techniques Become an international rap sensation Help solve the world s energy problems They re entitled to their opinions!

  5. Components of an Engineering Program Basic Math and Science (Physics and Chemistry) Engineering Science (Dynamics, Thermodynamics, Electronics, Materials, etc.) Design Methodology and Application to Projects (especially Capstone Project) Use of Modern Computational Tools (CAD, FEA, Matlab, LabVIEW, CAM, etc.) Engineering Economics Engineering Application Courses

  6. HPV A Capstone ME Project Design a Vehicle According to Competition Specifications, Using Appropriate Methodology Implement the Design by Building It Compete Against Other Universities

  7. HPV A Capstone ME Project Design a Vehicle According to Competition Specifications, Using Appropriate Methodology Implement the Design by Building It Compete Against Other Universities

  8. Human Powered Vehicle Challenge (HPVC) ASME's international Human Powered Vehicle Challenge (HPVC) provides an opportunity for students to demonstrate the application of sound engineering design principles in the development of sustainable and practical transportation alternatives. In the HPVC, the students worked collectively as a team to design and build an efficient, highly engineered vehicle for everyday use.

  9. Human Powered Vehicle Challenge (HPVC) Competition Event Maximum Points Design Event 30 points 30 Design Event 26.2 ft. Male 12.5 15.5 mph 19.7 ft. Speed Event 12.5 Female Speed Event Innovation Event 20 Female/Male 12.5 points (each) Endurance Event 25 100 meters 400-600 meters 200 meters TOTAL 100 Innovation Event 20 points Capability, Usability, Safety, Innovation, Effectiveness Endurance Event 25 points 1.5 km Demonstrate the functionality, agility, and durability of the vehicle

  10. Design Objectives CSUN HPVC Overall Ranking 2012: 14th Place 2013: 9th Place Vehicle Practical Easy to drive Comfortable Well Ventilated Good Visibility Lightweight Aerodynamic

  11. Designing

  12. Fabrication Styrofoam male mold Fiberglass mold surface 5.4 oz, 2k weave carbon fiber (2 layers) High density zotefoam 3D printed ABS plastic ducts Lexan windows

  13. Fabrication 6061 Al tubing Pneumatic tube bending TIG Welded Press-Fit Bearings Powder Coated

  14. Fabrication Vertical Mill Lathe Band Saw Drill Press CNC

  15. Drive System Gates Carbon Belt Drive Belt versus chain Innovative drive system Belt tension Frame compatibility Requires Internal Gear Hub (IGH)

  16. PROJECT RESULTS Design objectives were met and overall project was a success! Results 10th/28 Speed 7th/28 Design Recommendations 8th/28 Innovation Increase frame stiffness 18th/28 Endurance Improve alignment of belt pulleys 9th/28 Overall Time management Mold preparation

  17. Power and Velocity (Rider 1) = + 2 C ( / 2 ) * Power V A C W V D rr

  18. How Do We Estimate Drag? Use Numerical Simulation Test Models in a Wind Tunnel Measure Drag in Road Tests

  19. Numerical Simulation FULL PARTIAL

  20. Simulation Results FULL PARTIAL

  21. Numerical Simulation Pros and Cons Easy to change geometry and evaluate flow patterns and drag on different shapes Accuracy depends on the mesh which the program creates in the computational domain There are limitations in the mathematical model used to simulate the flow which also affect accuracy

  22. Wind Tunnel Tests Pros and Cons Need to manufacture scale models which will fit in tunnel Difficult to simulate ground effect Need to consider scaling effect The last two factors introduce error and uncertainty in result We hope to perform some tests this summer

  23. Road Tests Pros and Cons There are two types of tests Coast Down and Steady State Steady State requires more instrumentation (e.g. Power Tap hub) Should be the most accurate, since the test is on the real vehicle in actual use The vehicle must be completed well before the competition in order to have testing time We hope to perform these tests this summer

  24. Other Designs

  25. Other Designs

  26. Other Designs

  27. Other Designs

  28. Questions?

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