Engineering as Social Experimentation: Importance and Learnings

 
Unit – III
ENGINEERING AS SOCIAL
EXPERIMENTATION
 
ENGINEERING AS SOCIAL
EXPERIMENTATION
 
Engineering as Experimentation
Engineers as responsible Experimenters
Codes of Ethics
A Balanced Outlook on Law.
 
ENGINEERING AS EXPERIMENTATION
 
Experimentation (Preliminary tests or Simulations) plays a important
role in the design of a product or process.
Experimentation refers the activity, process or practice of making
experiments
In 
all stages of converting a new engineering concept into a design 
like,
First rough cut design,
Usage of different types of materials and processes,
Detailed design,
Further stages of work design and
The finished product,
Experiments and tests are conducted to evaluate the product.
Modifications are made based on the outcome of these experiments.
 
 
ENGINEERING AS EXPERIMENTATION
 
Engineering Projects VS. Standard Experiments
 
SIMILARITIES TO STANDARD EXPERIMENTS
 
Partial ignorance
The project is usually executed in partial ignorance.
Uncertainties exist in the model assumed.
The behavior of materials purchased is uncertain and not constant
Uncertainty
The final outcomes of projects are also uncertain
, as in experiments. Some times
unintended results, side effects (bye-products), and unsafe operation have also
occurred.
Continuous monitoring
Monitoring continually the progress and gaining new knowledge are needed
before, during, and after execution of project as in the case of experimentation.
 
 
SIMILARITIES TO STANDARD
EXPERIMENTS
 
Learning from the past
Engineers normally learn from their own prior designs and infer from
the analysis of operation and results
The absence of interest and channels of  communication, ego in not
seeking information, guilty upon the failure, fear of legal actions, and
mere negligence have caused many a failure
Eg:  Titanic lacked sufficient number of life boats—it had 
only 825
boats for the 
actual passengers of 2227
, the capacity of the ship being
3547
!
In the emergent situation, all the existing life boats could not be
launched. Forty years back, another steamship Arctic met with same
tragedy due to the same problem in the same region. But the lesson
was learned
 
DISIMILARITIES TO STANDARD EXPERIMENTS
 
Experimental Control
Members  for  two  groups  should  be  selected  in  a  standard
experimental  control ie.,Group  A  and  Group  B.
The  members  of  the  group  ‘A’  should  be  given  the
special experimental treatment.
The group ‘B’ do not receive the same though they are in the
same environment. This group is called the 
‘control group’
Though it is not possible in engineering but for the projects
which are confirmed to laboratory experiments.
 Because, in engineering the experimental subjects are human
beings who  are  out  of  the  control  of  the  experimenter
So An 
engineer has to work only with the past data available
with various groups 
who use the products.
 
DISIMILARITIES TO STANDARD
EXPERIMENTS
 
Humane touch
Engineering experiments involve human souls,
their needs, views, expectations, and creative use
as in case of social experimentation
 
DISIMILARITIES TO STANDARD EXPERIMENTS
 
Informed Consent
Engineering experimentation is viewed as Societal Experiment 
since
the subject and the beneficiary are human beings
When  new  medicines  have  been  tested,  it  should  be  informed
to  the  persons  who undergo the test.
They have moral and legal rights to know about the fact which is
based on 
“informed  consent”
 before  take  part  in  the  experiment.
Engineering  must  also  recognize these rights.
Informed consent has two main principles such 
as knowledge 
and
voluntariness
Knowledge: 
The  persons  who  are  put  under  the  experiment  has
to  be  given  all  the  needed information  to  make  an  appropriate
decision
Voluntariness: 
they  must  enter  into  the  experiment without  any
force,  fraud  and  deception
 
 
Valid informed consent
 
The 
consent must be given voluntarily 
and not by any force.
All 
relevant information shall be presented/stated 
in a clearly
understandable form
The  
consenter  must  be  capable  of  processing  the
information  and  to  make  rational decisions 
in a quick
manner.
The information needed by a rational person must be stated
in a form to understand without any difficulty and has to be
spread widely.
The  experimenter’s  consent  has  to  be  offered  in  absentia
of  the  experimenter  by  a group which represents many
experiments.
 
Informed consent  - Engineering
 
the knowledge about the product
risks and benefits of using the product
all relevant information on the product
 
DISIMILARITIES TO STANDARD EXPERIMENTS
 
Knowledge Gain:
Scientific  experiments  have  been  conducted  to  acquire
new  knowledge
.  
Whereas engineering projects are conducted
as experiments not for getting new knowledge
Suppose the outcomes of the experiment is best, it tells us
nothing new.
Mean  while,  the  unexpected  outcomes  put  us  search  for
new knowledge.
Engineering experiments at the most help us to
verify 
the adequacy of the design
to 
check the stability of the design 
parameters
prepare for the unexpected outcomes
 
Responsible engineers in social
experimentation
 
The  engineers have so many responsibilities for serving
society
Conscientiousness
: 
A primary obligation 
to protect the safety
of human subjects 
and respect their right of consent.
Relevant information
:
 A 
constant awareness of the
experimental nature of any project
, imaginative forecasting of
its possible side effects and a reasonable effort to monitor
them.
Moral autonomy
:
 
Autonomous, personal involvemen
t in all
steps of the project.
Accountability
:
 
Accepting accountability
 for the results of the
project.
 
CONSCIENTIOUSNESS (sense of
awareness)
 
 Conscientious means showing that 
one cares about the doing
things well and thoroughly
It means commitment to live according to certain values
Engineers have to be sensitive to range of moral values and
responsibilities
Willingness to develop the skill 
and expend the effort needed
to reach the best balance possible among various
considerations.
 Conscientiousness means consciousness because mere intent
is not sufficient.
Respect foremost the safety and health
 of the affected, while
they seek to enrich their knowledge, rush for the profit, follow
the rules, or care for only the beneficiary
 
RELEVANT INFORMATION:
 
 
Conscientiousness is impossible without
relevant factual information.
Engineers have to show the commitment 
to
obtain and properly gauge all the information
related to meeting one’s moral obligations.
Moral concern involves a commitment to
obtain and assess all available pertinent
information.
 
Comprehensive Perspective
 
The engineer should grasp the 
context of his
work
 and ensure that the work involved
results in only moral ends.
Not to Accept Design :-A product has a built-in
obsolete or redundant component to boost
sales with a false claim
 
Moral Autonomy
 
Viewing engineering as social
experimentation, and anticipating unknown
consequences should promote an attitude of
questioning about the adequacy of the
existing economic and safety standards.
 
Accountablility
 
Means - The capacity to understand and act
on moral reasons
Means being responsible, liable, answerable
or obligated.
Morally responsible peoples are 
expected to
accept morally responsibility for their actions
According to standley milgram, 
people are not
willing to accept personal accountability when
placed under authority
 
CODES OF ETHICS
 
 
Engineering Codes of Ethics have evolved over time
Codes of ethics are propagated by various professional societies
These codes of conduct are guidelines for specific group of professionals
to help them to perform their role
What are codes of ethics:
it is also referred as 
codes of conduct.
It 
express the commitment to the ethical conduct shared by members of a
profession.
It also define the 
roles and responsibilities of professions
This is used to 
help the professionals to apply moral & ethical principles 
to
the specific situations encountered in professional practice
The codes 
are based on 
5canons
- 
principles of ethics-integrity,
competence, individual responsibilities , professional responsibilities and
human concerns
 It is also noticed that ethical codes do not establish new ethical principles
 
Positive Roles of codes of ethics
 
1.
Inspiration
It provides +ve inspiration for the professional to exercises
their duties effectively
2.
Guidance
It provide the guidelines for achieving the duties of
professionals
3.
Support for Responsible Conduct
It offers +ve and potential support to engineers to
perform their duties in ethical manner
4.
discourage and disciplining professional conduct
These codes can be used to discouraging & punishing
unethical professional conduct
 
Positive Roles of codes of ethics
 
5.
Education and promotion of mutual understanding
The ethical codes can be used in educational institutions
and other places for highlighting the importance of moral
issues and values
6.
Contributing to positive image of the profession
It discuss a positive image to the public of an ethically
committed professions
7.
Protecting the status quo(current situations) and
destroying disagreement within the profession
8.
Promoting business interests through limit of trade
 
Some of engineering societies
 
ASME- American society of Mechanical
Engineers
IE- The Institution of Engineers
NSPE- National Society of professional
Engineers
IEEE- Institute of Electrical and Electronics
Engineers
 
Limitations of Codes of ethics
 
The codes are not remedy for all evils. They have many limitations, namely
1.
Codes are restricted to general and 
vague wording.
They cannot be straightaway applied to all situations.
2.
It have 
internal conflicts
, which may result in morel dilemma
3.
The codes 
cant serve as the moral authority 
for professional
conduct
4.
The circulation of codes of ethics for 
different branches of
engineering
 gives a feeling that ethical codes are relative
5.
Not applicable to all situations
6.
Even as members of the professional society, many are
unaware of the codes
7.
Different societies have different codes
 
Balanced Outlook of Law
 
 
A balanced outlook of laws emphasizes the
necessity of laws and regulations and their
limitations in governing engineering practice
What is Law?
It is a body of rules of action prescribed by controlling legal
authority and having binding legal force
In general laws means all the rules established by authority or
custom for regulating the behavior of members of a
community or country
Relationship between Laws and ethics:
Ethics- what is ought to do, what is not
Law – standard behavior required for individual
 
1969- Santa Barbara (offshore Spril)- 235000 gallon crude oil
1758- babylons Building Code
1852 US Streamboat Code
Baby Cribs
 
Balanced Outlook of Law
 
Laws with respect to social implementation
Laws are necessary because
People are not fully responsible
The companies are not encouraged to have moral
initiative due to competition
Engineers are expected to play vital role in
framing implementing and propagating the
rules of engineering. Strictly follow rules
Laws lag in technological development
Industries feel that laws are imposing
excessive restrictions on engineering
applications
 
Proper Role of Laws
 
The rules which govern engineering practice
should be construed as of 
responsible
experimentation 
rather than rules of a game.
In situations where the experimentation is
large and time consuming, the rules must not
try to cover all possible outcomes, and 
they
should not compel the engineers to follow
inflexible courses of action.
The regulation should be broad, but make
engineers accountable
 for their decisions,
 
Industrial Standards
 
Standardization primarily means 
setting up standards by which level,
quality, quantity, value performance or service may be evaluated
Simply, It is the process of 
defining and applying conditions required to
ensure that a given range of requirements 
can be easily met with minimum
changes in an economical and reproducible manner by the latest technique.
What are standards?
They are formed by companies for their 
in-house use 
and by professional
associations and trade associations for industry-wide use.
Some times standards are parts of laws and official regulations
ISO 9000-2000 series are typical examples in this 
direction
 
The financial industry has given us countless scandals and front-page news stories about
financial professionals who have defrauded investors, employers and their peers.
There is no doubt that greed is a powerful emotion, but sometimes unethical behavior
boils down to a lack of education on basic principles of financial standards
 
Standards Facilitate
 
Interchangeability
Accuracy in measurement
Ease of handling
Prevention of harm
s
Decreased production costs
Quality products
 
Types of standards
 
 
Benefits of standards
 
It helps manufacturers, clients and public
It maintain a steady and balanced competition
among industries
It ensure a measure of quality
 
Negative aspects of standards
 
Reduce choice for customers
It reduce initiative and interests of workers
 
Problems  with law in engineering
 
Minimal compliance
Technological development
Many laws are ‘nolaws’ (without  enforceable
sanctions)
Influential powerful persons violate the laws
The Challenger Disaster
A Case-study in Engineering Ethics
Shuttle Components
Orbiter
Liquid Rocket
Booster
Solid Rocket Booster
 
Shuttle Components
Chronology of the Related Events
1974
NASA contracts Morton Thiokol
1976
 NASA accepts the design based on the Titan
missiles
The joints are sealed by
Two synthetic rubber O-rings,
177 clevis pins,
Heat shield putty
 
The Cause of the Disaster
Early Problems
1977
Tests at Thiokol show O-ring leakage
Joint is made stronger by changing sizes
1981
Post-launch investigation showed O-ring erosion
due to hot gages.
Early Problems
January of 1985 launch
First cold-weather launch
Post-launch investigation showed joint failure
Tests showed O-rings inability to fill the gap due to
joint rotation at lower temperatures
 
 
Early Problems
July 1985
Thiokol redesigns the joints w/o O-rings – The
design was not ready for Challenger launch
Political Climate
Congress is unhappy with NASA
 
Competition with Russians to be the first to
observe Halley’s comet.
 
Pressure to launch before President Reagan’s
State of the Union Address
Days before Launch
First launch attempt postponed
 
The next launch date was set and was to be
attended by Vice President Bush.
 
The temperature at launch: 29 degrees F.
 
Days Before Launch
NASA starts an investigation of the effect of
low temperatures on the O-ring seals
Organization involved
NASA
Marshall Space Flight Center
Morton Thiokol
Engineering Investigation Before
Launch
 
Players at NASA
Larry Mulloy: SRB Project Manager at Marshall
Players at Thiokol
Roger Boisjoly: A SRB engineer
Arnie Johnson: A SRB engineer
Joe Kilminster: SRB engineering manager
Alan McDonald: SRB engineering director
Bob Lund: Vice president for engineering
Jerald Mason: General manager
Engineering Investigation Before
Launch
Boisjoly and Johnson recommend the launch
to be postponed.
 
Bob Lund, the VP for engineering agrees and
makes a similar recommendation.
Investigation Before Launch
Larry Mulloy, the NASA manager of SRB
asks Joe Kilminister, the SRB manager at
Thiokol, for his opinion.
 
Kilminister agrees with other Thiokol
engineers and recommends a launch delay.
Investigation Before Launch
After discussion with Mason
Lund reverses his decision regarding launch!
Thiokol recommend the launch to proceed
The Launch in January 1986
The overnight temperatures drop to 8 F
The temperature of SRB at launch is 28 F
 
There is an immediate blow-by of hot gas at
launch.  The seal fails quickly over an arc of 70
degrees.
The Launch in January 1986
 
The by-products of combustion forms a glassy
oxide that reseals the joint.
The brittle oxide is shattered
Hot gases quickly burn through the liquid
rocket booster
The Aftermath
Causes of the accident are attributed to
Inability of the O-rings to expand and seal at low
temperatures.
Heat shield putty did not perform at low
temperatures
Fits and seating of the O-ring was affected by low
temperature.
 
The Aftermath
After all the testimonials
Biosjoly is taken off the project and subtly
harassed by Thiokol management.
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Engineering as social experimentation involves engineers conducting experiments and tests at various stages of product or process design to evaluate outcomes and make necessary modifications. This process is crucial for innovation and improvement in the field of engineering, emphasizing the importance of learning from past failures and uncertainties in both projects and standard experiments.

  • Engineering
  • Social Experimentation
  • Innovation
  • Product Design
  • Experimentation

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  1. Unit III ENGINEERING AS SOCIAL EXPERIMENTATION

  2. ENGINEERING AS SOCIAL EXPERIMENTATION Engineering as Experimentation Engineers as responsible Experimenters Codes of Ethics A Balanced Outlook on Law.

  3. ENGINEERING AS EXPERIMENTATION Experimentation (Preliminary tests or Simulations) plays a important role in the design of a product or process. Experimentation refers the activity, process or practice of making experiments In all stages of converting a new engineering concept into a design like, First rough cut design, Usage of different types of materials and processes, Detailed design, Further stages of work design and The finished product, Experiments and tests are conducted to evaluate the product. Modifications are made based on the outcome of these experiments.

  4. ENGINEERING AS EXPERIMENTATION

  5. Engineering Projects VS. Standard Experiments SIMILARITIES TO STANDARD EXPERIMENTS Partial ignorance The project is usually executed in partial ignorance. Uncertainties exist in the model assumed. The behavior of materials purchased is uncertain and not constant Uncertainty The final outcomes of projects are also uncertain, as in experiments. Some times unintended results, side effects (bye-products), and unsafe operation have also occurred. Continuous monitoring Monitoring continually the progress and gaining new knowledge are needed before, during, and after execution of project as in the case of experimentation.

  6. SIMILARITIES TO STANDARD EXPERIMENTS Learning from the past Engineers normally learn from their own prior designs and infer from the analysis of operation and results The absence of interest and channels of communication, ego in not seeking information, guilty upon the failure, fear of legal actions, and mere negligence have caused many a failure Eg: Titanic lacked sufficient number of life boats it had only 825 boats for the actual passengers of 2227, the capacity of the ship being 3547! In the emergent situation, all the existing life boats could not be launched. Forty years back, another steamship Arctic met with same tragedy due to the same problem in the same region. But the lesson was learned

  7. DISIMILARITIES TO STANDARD EXPERIMENTS Experimental Control Members for two groups should be selected in a standard experimental control ie.,Group A and Group B. The members of the group A should be given the special experimental treatment. The group B do not receive the same though they are in the same environment. This group is called the control group Though it is not possible in engineering but for the projects which are confirmed to laboratory experiments. Because, in engineering the experimental subjects are human beings who are out of the control of the experimenter So An engineer has to work only with the past data available with various groups who use the products.

  8. DISIMILARITIES TO STANDARD EXPERIMENTS Humane touch Engineering experiments involve human souls, their needs, views, expectations, and creative use as in case of social experimentation

  9. DISIMILARITIES TO STANDARD EXPERIMENTS Informed Consent Engineering experimentation is viewed as Societal Experiment since the subject and the beneficiary are human beings When new medicines have been tested, it should be informed to the persons who undergo the test. They have moral and legal rights to know about the fact which is based on informed consent before take part in the experiment. Engineering must also recognize these rights. Informed consent has two main principles such as knowledge and voluntariness Knowledge: The persons who are put under the experiment has to be given all the needed information to make an appropriate decision Voluntariness: they must enter into the experiment without any force, fraud and deception

  10. Valid informed consent The consent must be given voluntarily and not by any force. All relevant information shall be presented/stated in a clearly understandable form The consenter must be information and to make manner. The information needed by a rational person must be stated in a form to understand without any difficulty and has to be spread widely. The experimenter s consent has to be offered in absentia of the experimenter by a group which represents many experiments. capable rational decisions in a quick of processing the

  11. Informed consent - Engineering the knowledge about the product risks and benefits of using the product all relevant information on the product

  12. DISIMILARITIES TO STANDARD EXPERIMENTS Knowledge Gain: Scientific experiments have been conducted to acquire new knowledge. Whereas engineering projects are conducted as experiments not for getting new knowledge Suppose the outcomes of the experiment is best, it tells us nothing new. Mean while, the unexpected outcomes put us search for new knowledge. Engineering experiments at the most help us to verify the adequacy of the design to check the stability of the design parameters prepare for the unexpected outcomes

  13. Responsible experimentation engineers in social The society Conscientiousness: A primary obligation to protect the safety of human subjects and respect their right of consent. Relevant information: A experimental nature of any project, imaginative forecasting of its possible side effects and a reasonable effort to monitor them. Moral autonomy: Autonomous, personal involvement in all steps of the project. Accountability: Accepting accountability for the results of the project. engineers have so many responsibilities for serving constant awareness of the

  14. CONSCIENTIOUSNESS (sense of awareness) Conscientious means showing that one cares about the doing things well and thoroughly It means commitment to live according to certain values Engineers have to be sensitive to range of moral values and responsibilities Willingness to develop the skill and expend the effort needed to reach the best balance considerations. Conscientiousness means consciousness because mere intent is not sufficient. Respect foremost the safety and health of the affected, while they seek to enrich their knowledge, rush for the profit, follow the rules, or care for only the beneficiary possible among various

  15. RELEVANT INFORMATION: Conscientiousness relevant factual information. Engineers have to show the commitment to obtain and properly gauge all the information related to meeting one s moral obligations. Moral concern involves a commitment to obtain and assess all available pertinent information. is impossible without

  16. Comprehensive Perspective The engineer should grasp the context of his work and ensure that the work involved results in only moral ends. Not to Accept Design :-A product has a built-in obsolete or redundant component to boost sales with a false claim

  17. Moral Autonomy Viewing engineering as social experimentation, and anticipating unknown consequences should promote an attitude of questioning about the adequacy of the existing economic and safety standards.

  18. Accountablility Means - The capacity to understand and act on moral reasons Means being responsible, liable, answerable or obligated. Morally responsible peoples are expected to accept morally responsibility for their actions According to standley milgram, people are not willing to accept personal accountability when placed under authority

  19. CODES OF ETHICS Engineering Codes of Ethics have evolved over time Codes of ethics are propagated by various professional societies These codes of conduct are guidelines for specific group of professionals to help them to perform their role What are codes of ethics: it is also referred as codes of conduct. It express the commitment to the ethical conduct shared by members of a profession. It also define the roles and responsibilities of professions This is used to help the professionals to apply moral & ethical principles to the specific situations encountered in professional practice The codes are based on 5canons- principles of ethics-integrity, competence, individual responsibilities , professional responsibilities and human concerns It is also noticed that ethical codes do not establish new ethical principles

  20. Positive Roles of codes of ethics 1. Inspiration It provides +ve inspiration for the professional to exercises their duties effectively 2. Guidance It provide the guidelines for achieving the duties of professionals 3. Support for Responsible Conduct It offers +ve and potential support to engineers to perform their duties in ethical manner 4. discourage and disciplining professional conduct These codes can be used to discouraging & punishing unethical professional conduct

  21. Positive Roles of codes of ethics 5. Education and promotion of mutual understanding The ethical codes can be used in educational institutions and other places for highlighting the importance of moral issues and values 6. Contributing to positive image of the profession It discuss a positive image to the public of an ethically committed professions 7. Protecting the status quo(current situations) and destroying disagreement within the profession 8. Promoting business interests through limit of trade

  22. Some of engineering societies ASME- American society of Mechanical Engineers IE- The Institution of Engineers NSPE- National Society of professional Engineers IEEE- Institute of Electrical and Electronics Engineers

  23. Limitations of Codes of ethics The codes are not remedy for all evils. They have many limitations, namely 1. Codes are restricted to general and vague wording. They cannot be straightaway applied to all situations. 2. It have internal conflicts, which may result in morel dilemma 3. The codes cant serve as the moral authority for professional conduct 4. The circulation of codes of ethics for different branches of engineering gives a feeling that ethical codes are relative 5. Not applicable to all situations 6. Even as members of the professional society, many are unaware of the codes 7. Different societies have different codes

  24. Balanced Outlook of Law A balanced outlook of laws emphasizes the necessity of laws and regulations and their limitations in governing engineering practice What is Law? It is a body of rules of action prescribed by controlling legal authority and having binding legal force In general laws means all the rules established by authority or custom for regulating the behavior of members of a community or country Relationship between Laws and ethics: Ethics- what is ought to do, what is not Law standard behavior required for individual 1969- Santa Barbara (offshore Spril)- 235000 gallon crude oil 1758- babylons Building Code 1852 US Streamboat Code Baby Cribs

  25. Balanced Outlook of Law Laws with respect to social implementation Laws are necessary because People are not fully responsible The companies are not encouraged to have moral initiative due to competition Engineers are expected to play vital role in framing implementing and propagating the rules of engineering. Strictly follow rules Laws lag in technological development Industries feel that laws are imposing excessive restrictions on engineering applications

  26. Proper Role of Laws The rules which govern engineering practice should be construed as of responsible experimentation rather than rules of a game. In situations where the experimentation is large and time consuming, the rules must not try to cover all possible outcomes, and they should not compel the engineers to follow inflexible courses of action. The regulation should be broad, but make engineers accountable for their decisions,

  27. Industrial Standards Standardization primarily means setting up standards by which level, quality, quantity, value performance or service may be evaluated Simply, It is the process of defining and applying conditions required to ensure that a given range of requirements can be easily met with minimum changes in an economical and reproducible manner by the latest technique. What are standards? They are formed by companies for their in-house use and by professional associations and trade associations for industry-wide use. Some times standards are parts of laws and official regulations ISO 9000-2000 series are typical examples in this direction The financial industry has given us countless scandals and front-page news stories about financial professionals who have defrauded investors, employers and their peers. There is no doubt that greed is a powerful emotion, but sometimes unethical behavior boils down to a lack of education on basic principles of financial standards

  28. Standards Facilitate Interchangeability Accuracy in measurement Ease of handling Prevention of harms Decreased production costs Quality products

  29. Types of standards

  30. Benefits of standards It helps manufacturers, clients and public It maintain a steady and balanced competition among industries It ensure a measure of quality

  31. Negative aspects of standards Reduce choice for customers It reduce initiative and interests of workers

  32. Problems with law in engineering Minimal compliance Technological development Many laws are nolaws (without enforceable sanctions) Influential powerful persons violate the laws

  33. The Challenger Disaster A Case-study in Engineering Ethics Shuttle Components Orbiter Liquid Rocket Booster Solid Rocket Booster

  34. Shuttle Components

  35. Chronology of the Related Events 1974 NASA contracts Morton Thiokol 1976 NASA accepts the design based on the Titan missiles The joints are sealed by Two synthetic rubber O-rings, 177 clevis pins, Heat shield putty

  36. The Cause of the Disaster

  37. Early Problems 1977 Tests at Thiokol show O-ring leakage Joint is made stronger by changing sizes 1981 Post-launch investigation showed O-ring erosion due to hot gages.

  38. Early Problems January of 1985 launch First cold-weather launch Post-launch investigation showed joint failure Tests showed O-rings inability to fill the gap due to joint rotation at lower temperatures

  39. Early Problems July 1985 Thiokol redesigns the joints w/o O-rings The design was not ready for Challenger launch

  40. Political Climate Congress is unhappy with NASA Competition with Russians to be the first to observe Halley s comet. Pressure to launch before President Reagan s State of the Union Address

  41. Days before Launch First launch attempt postponed The next launch date was set and was to be attended by Vice President Bush. The temperature at launch: 29 degrees F.

  42. Days Before Launch NASA starts an investigation of the effect of low temperatures on the O-ring seals Organization involved NASA Marshall Space Flight Center Morton Thiokol

  43. Engineering Investigation Before Launch Players at NASA Larry Mulloy: SRB Project Manager at Marshall Players at Thiokol Roger Boisjoly: A SRB engineer Arnie Johnson: A SRB engineer Joe Kilminster: SRB engineering manager Alan McDonald: SRB engineering director Bob Lund: Vice president for engineering Jerald Mason: General manager

  44. Engineering Investigation Before Launch Boisjoly and Johnson recommend the launch to be postponed. Bob Lund, the VP for engineering agrees and makes a similar recommendation.

  45. Investigation Before Launch Larry Mulloy, the NASA manager of SRB asks Joe Kilminister, the SRB manager at Thiokol, for his opinion. Kilminister agrees with other Thiokol engineers and recommends a launch delay.

  46. Investigation Before Launch After discussion with Mason Lund reverses his decision regarding launch! Thiokol recommend the launch to proceed

  47. The Launch in January 1986 The overnight temperatures drop to 8 F The temperature of SRB at launch is 28 F There is an immediate blow-by of hot gas at launch. The seal fails quickly over an arc of 70 degrees.

  48. The Launch in January 1986 The by-products of combustion forms a glassy oxide that reseals the joint. The brittle oxide is shattered Hot gases quickly burn through the liquid rocket booster

  49. The Aftermath Causes of the accident are attributed to Inability of the O-rings to expand and seal at low temperatures. Heat shield putty did not perform at low temperatures Fits and seating of the O-ring was affected by low temperature.

  50. The Aftermath After all the testimonials Biosjoly is taken off the project and subtly harassed by Thiokol management.

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