Caterpillar Cat M325D MH EXCAVATOR (Prefix EDF) Service Repair Manual Instant Download (EDF00001)

Service Repair Manual Models M 325D M HEXCAVATOR

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 1/8 Shutdown SIS Previous Screen Product: EXCAVATOR Model: M325D MH EXCAVATOR EDF Configuration: M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine Disassembly and Assembly M325D Material Handler Power Train Media Number -RENR9720-00 Publication Date -01/05/2009 Date Updated -14/05/2009 i02265416 Axle Shaft - Remove - Steering Axle SMCS - 3259-011; 3278-011; 3282-011-JF Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-3666 Bolt 2 B 154-6182 Forcing Bolt 2 C 138-7575 Link Bracket 1 D 1U-9200 Lever Puller Hoist 1 3S-6224 Electric Hydraulic Pump Gp 1 1U-7538 Double Acting Cylinder 1 5F-7693 Spacer As 1 E 123-4370 Stud Puller 1 8T-4131 Nut 1 8T-4123 Plated Washer 1 F 1P-1861 Retaining Ring Pliers 1 G 140-0169 Internal Puller As 1 H 140-0168 Puller 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 2/8 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01136679 1. Remove plug (1). Drain the oil into a suitable container for storage or for disposal. Illustration 2 g01136680 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

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M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 3/8 2. Remove plug (2). Drain the oil into a suitable container for storage or for disposal. Remove bolts (3) . Illustration 3 g01136685 3. Install Tooling (A) and Tooling (B) . Illustration 4 g01136686 4. Slide final drive (4) outward. Attach Tooling (C) and a suitable lifting device onto final drive (4). The weight of final drive (4) is approximately 52 kg (115 lb). Remove Tooling (A) and Tooling (B) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 4/8 Illustration 5 g01136687 5. Remove final drive (4). Remove O-ring seal (5) . Illustration 6 g01136688 6. Remove bolt (6), sun gear (7), and sleeve (8) . Illustration 7 g01136690 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 5/8 7. Attach a suitable lifting device onto lever (9). Remove bolts (10) and position lever (9) out of the way. Illustration 8 g01136692 8. Remove bolts (11). Remove cover (12) . Illustration 9 g01136693 9. Attach Tooling (D) and a suitable lifting device onto hub assembly (13). The weight of hub assembly (13) is approximately 246 kg (542 lb). Attach Tooling (E) in order to remove pin (14). Do not exceed 44126 kPa (6400 psi). Remove pin (14). Repeat for the other side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 6/8 Illustration 10 g01136716 10. Note the location of shim (15) . Illustration 11 g01136720 11. Remove bushing (16) . Illustration 12 g01136735 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 7/8 12. Attach a suitable lifting device onto axle shaft (17). The weight of axle shaft (17) is approximately 34 kg (75 lb). Remove axle shaft (17) . Illustration 13 g01136723 13. Use Tooling (F) in order to remove retaining rings (18). Remove plugs (19) . Illustration 14 g01136749 14. Use a suitable press and remove U-joints (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 8/8 Illustration 15 g01136750 15. Use Tooling (G) and Tooling (H) in order to remove seal (21) and bushing (22). Repeat for the seal and the bushing in hub assembly (13). Hub assembly (13) is not shown. Copyright 1993 - 2020 Caterpillar Inc. Thu Nov 26 13:43:01 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 1/5 Shutdown SIS Previous Screen Product: EXCAVATOR Model: M325D MH EXCAVATOR EDF Configuration: M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine Disassembly and Assembly M325D Material Handler Power Train Media Number -RENR9720-00 Publication Date -01/05/2009 Date Updated -14/05/2009 i02063199 Axle Shaft - Remove - Fixed Axle SMCS - 3259-011; 3278-011; 3282-011-JF Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-3666 Bolt 2 B 154-6182 Forcing Bolt 2 C 138-7575 Link Bracket 1 D - Loctite 262 1 Start By: A. Remove the tire and rim. Refer to Disassembly and Assembly, "Tire and Rim - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 2/5 Dispose of all fluids according to local regulations and mandates. Illustration 1 g01133286 Illustration 2 g01133289 1. Remove plug (1) and drain the oil into a suitable container for storage or disposal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 3/5 Illustration 3 g01057338 2. Remove plug (2) and drain the oil into a suitable container for storage or disposal. Remove bolts (3) . Illustration 4 g01057339 3. Install Tooling (A) and Tooling (B) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 4/5 Illustration 5 g01057340 4. Slide final drive (4) slightly outward. Attach Tooling (C) and a suitable lifting device onto final drive (4). The weight of final drive (4) is approximately 52 kg (115 lb). Remove Tooling (A) and Tooling (B). Remove final drive (4) . Illustration 6 g01057341 5. Remove bolt (5). Remove sun gear (6) and sleeve (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 5/5 Illustration 7 g01057342 6. Remove axle shaft (8) . 7. Repeat this procedure for the opposite side. Copyright 1993 - 2020 Caterpillar Inc. Thu Nov 26 13:43:57 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 1/7 Shutdown SIS Previous Screen Product: EXCAVATOR Model: M325D MH EXCAVATOR EDF Configuration: M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine Disassembly and Assembly M325D Material Handler Power Train Media Number -RENR9720-00 Publication Date -01/05/2009 Date Updated -14/05/2009 i05901867 Axle Shaft - Install - Steering Axle SMCS - 3259-012; 3278-012; 3282-012-JF Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty C 138-7575 Link Bracket 1 D 1U-9200 Lever Puller Hoist 1 F 1P-1861 Retaining Ring Pliers 1 J 1P-0510 Driver Gp 1 K - Loctite High Flex Form a Gasket 1 L - Loctite 263 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 2/7 Illustration 1 g01136750 1. Lower the temperature of bushing (22) . Use Tooling (J) in order to install bushing (22) . Use Tooling (J) in order to install seal (21) . Repeat for the seal and the bushing in hub assembly (13) . Hub assembly (13) is not shown. Illustration 2 g01136749 2. Use a suitable press and install U-joints (20) . Illustration 3 g01136723 3. Install plugs (19) . Use Tooling (F) in order to install retaining rings (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 3/7 Illustration 4 g01136735 4. Attach a suitable lifting device onto axle shaft (17) . The weight of axle shaft (17) is approximately 34 kg (75 lb). Install axle shaft (17) . Illustration 5 g01136720 5. Lower the temperature of bushing (16) . Use Tooling (J) and install bushing (16) . Illustration 6 g01136716 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 4/7 6. Position shim (15) . Illustration 7 g01136846 7. Attach Tooling (D) and a suitable lifting device onto hub assembly (13) . The weight of hub assembly (13) is approximately 246 kg (542 lb). Install hub assembly (13) . Lower the temperature of pins (14) . Install pins (14) . Illustration 8 g01136692 8. Apply Tooling (K) to the contact surface of cover (12) . Install cover (12) . Apply Tooling (L) to the threads of bolts (11) . Install bolts (11) . Tighten bolts (11) to a torque of 310 N m (229 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 5/7 Illustration 9 g01136690 9. Attach a suitable lifting device onto lever (9) . Position lever (9) and install bolts (10) . Illustration 10 g01136688 10. Install sleeve (8) and sun gear (7) . Apply Tooling (L) to the threads of bolt (6) . Install bolt (6) . Tighten bolt (6) to a torque of 310 N m (229 lb ft). Illustration 11 g01136687 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 6/7 Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal. 11. Install O-ring seal (5) onto final drive (4) . Attach Tooling (C) and a suitable lifting device onto final drive (4) . The weight of final drive (4) is approximately 52 kg (115 lb). Illustration 12 g01136863 12. Install final drive (4) . Illustration 13 g01136680 13. Apply Tooling (L) to the threads of bolts (3) . Install bolts (3) . Tighten bolts (3) to a torque of 72 N m (53 lb ft). Install plug (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 7/7 Illustration 14 g01136679 14. Install plug (1) . 15. Fill the axle and the final drive with oil. Refer to Operation and Maintenance Manual, "Axle Oil - Change"and Operation and Maintenance Manual, "Final Drive Oil - Change". Refer to Operation and Maintenance Manual, "Capacities (Refill)". Copyright 1993 - 2020 Caterpillar Inc. Thu Nov 26 13:44:53 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: M325D MH EXCAVATOR EDF Configuration: M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine Disassembly and Assembly M325D Material Handler Power Train Media Number -RENR9720-00 Publication Date -01/05/2009 Date Updated -14/05/2009 i02063523 Axle Shaft - Install - Fixed Axle SMCS - 3259-012; 3278-012; 3282-012-JF Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-3666 Bolt 2 C 138-7575 Link Bracket 1 D - Loctite 262 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 2/4 Illustration 1 g01057342 1. Install axle shaft (8) . Illustration 2 g01057341 2. Install sleeve (7) and sun gear (6). Apply Tooling (D) to the threads of bolt (5). Install bolt (5) and tighten bolt (5) to a torque of 310 N m (229 ft). Illustration 3 g01057508 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

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M325D Material Handler EDF00001-01999 (MACHINE) POWERED BY C-7 Engine... 3/4 3. Attach Tooling (C) and a suitable lifting device onto final drive (4). The weight of final drive (4) is approximately 52 kg (115 lb). Illustration 4 g01057509 4. Position final drive (4) on the axle. Install Tooling (A). Remove Tooling (C). Slide final drive (4) in all the way. Remove Tooling (A) . Illustration 5 g01057338 5. Apply Tooling (D) to the threads of bolts (3). Install bolts (3). Tighten bolts (3) to a torque of 200 N m (148 lb ft). Install plug (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/11/26

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com