Caterpillar Cat D9T TRACK-TYPE TRACTOR (Prefix RJS) Service Repair Manual Instant Download
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Service Repair Manual Models D9T TRACK-TYPE TRACTOR
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 1/13 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9T TRACK-TYPE TRACTOR RJS Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine Disassembly and Assembly D9T Track-Type Tractor Power Train Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018 i06163231 Torque Converter - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9200 Lever Puller Hoist 1 B 138-7575 Link Bracket 8 C 138-7574 Link Bracket 3 D 138-7573 Link Bracket 5 E 5B-4274 Bolt 2 F 1P-0520 Driver Gp 1 8B-7559 Adapter 2 8B-7550 Push-Puller Leg 2 3H-0465 Push-Puller Plate 4 G 1P-5546 Crossarm 1 5P-8715 Forcing Bolt 1 6B-6682 Full Nut 2 H 1U-9478 Nut 1 257-5128 Fixture 1 378-4529 Spanner Wrench As 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 2/13 6V-6080 Torque Multiplier Gp 1 J 8B-7551 Puller Assembly 1 Start By: a. Remove the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Remove". Illustration 1 g01092983 1. Remove bolts (1) and relief valve (2). Illustration 2 g01092984 2. Remove bolt (3) and retainer (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
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D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 3/13 Illustration 3 g01092985 3. Remove O-ring seal (5) and yoke assembly (6). Illustration 4 g01092986 4. Remove bolts (7) to remove bearing retainer (8). Illustration 5 g01092988 5. Remove O-ring seals (9) from bearing retainer (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 4/13 Illustration 6 g01092989 6. Remove seal (10) from bearing retainer (8). 7. Loosen nut (11). 8. Remove speed sensor (12) from bearing retainer (8). Illustration 7 g01092991 9. Attach Tooling (A), Tooling (B), Tooling (C), and a suitable lifting device to torque converter cover (13). 10. Invert the torque converter. The weight of the torque converter is approximately 340 kg (750 lb). 11. Remove Tooling (A) and Tooling (C). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 5/13 Illustration 8 g01092992 12. Attach Tooling (A), Tooling (D), and a suitable lifting device to torque converter (13). 13. Remove bolts (14) and torque converter cover (13). The weight of the torque converter cover is approximately 125 kg (275 lb). Illustration 9 g01092993 14. Remove O-ring seal (15) from torque converter cover (13). Illustration 10 g01092996 15. Attach Tooling (C) and a suitable lifting device to output shaft (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 6/13 16. Remove output shaft (16). Illustration 11 g01092997 17. Remove seal ring (17) from ring carrier (18). Remove ring carrier (18) from output shaft (16). 18. Remove bearing (19) from output shaft (16). Illustration 12 g01092999 19. Remove bolts (20). Illustration 13 g01093000 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 7/13 20. Attach Tooling (D) and a suitable lifting device to stator support (21). 21. Use Tooling (E) to remove stator support (21). Illustration 14 g01093001 22. Remove O-ring seals (22) from stator support (21). Illustration 15 g01093002 23. Remove spring pins (23) from stator support (21). 24. Remove seal ring (25) from seal carrier (24). 25. Remove seal carrier (24) from stator support (21). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 8/13 Illustration 16 g01093003 26. Attach Tooling (B) and a suitable lifting device to stator carrier (26). 27. Remove bolts (27) and stator carrier (26) from rotating housing (28). The weight of stator carrier (26) is approximately 61 kg (135 lb). Illustration 17 g01093727 28. Remove bolts (33) from wear sleeve (30). Remove impeller (31). Illustration 18 g01093010 29. Remove cap (34) from impeller (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 9/13 Illustration 19 g01123056 30. Place the carrier assembly into a press. Remove retaining ring (35). 31. Use Tooling (F) to separate stator carrier (26) from stator (36). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 10/13 Illustration 20 g01123106 32. Install Tooling (J) onto carrier (26). Install Tooling (J) and carrier (26) into a press. 33. Install Tooling (F) onto carrier (26). Remove bearing (29) from carrier (26). Remove retaining ring (35) after bearing (29) has been removed. Illustration 21 g01093359 34. Remove bolts (37) to remove cover (38) from rotating housing (28). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 11/13 Illustration 22 g01093362 35. Remove retaining ring (39) from bearing (40). Illustration 23 g01093363 Illustration 24 g01093366 36. Attach Tooling (D) and a suitable lifting device to rotating housing (28). 37. Remove rotating housing (28) from turbine (41). The weight of the rotating housing is approximately 57 kg (125 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 12/13 Illustration 25 g03833771 38. Remove set screw (42) from locknut (43). 39. Use Tooling (H) to remove locknut (43) from retainer (44). Illustration 26 g01093368 40. Remove lockwasher (45) from retainer (44). Illustration 27 g01093371 41. Remove retainer (44) from turbine (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 13/13 Illustration 28 g01093394 42. Remove bearing (40) from retainer (44). Illustration 29 g01093395 43. Remove bolts (46). 44. Remove turbine (41) from hub (47). Copyright 1993 - 2020 Caterpillar Inc. Wed Mar 11 11:43:18 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 1/13 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9T TRACK-TYPE TRACTOR RJS Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine Disassembly and Assembly D9T Track-Type Tractor Power Train Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018 i06163241 Torque Converter - Assemble SMCS - 3101-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9200 Lever Puller Hoist 1 B 138-7575 Link Bracket 8 C 138-7574 Link Bracket 3 D 138-7573 Link Bracket 5 F 1P-0520 Driver Gp 1 1U-9478 Nut 1 257-5128 Fixture 1 H 378-4529 Spanner Wrench As 1 6V-6080 Torque Multiplier Gp 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 2/13 Illustration 1 g01093395 1. Install turbine (41) onto hub (47). 2. Install bolts (46). Tighten bolts (46) to a torque of 120 15 N m (89 11 lb ft). Illustration 2 g01093394 3. Raise the temperature of bearing (40). 4. Install bearing (40) onto retainer (44). Illustration 3 g01093371 5. Install retainer (44) onto turbine (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 3/13 Illustration 4 g01093368 6. Install lockwasher (45) onto retainer (44). Illustration 5 g03833778 7. Use Tooling (H) to install locknut (43) onto retainer (44). Tighten locknut (43) to a torque of 985 35 N m (726 26 lb ft). 8. Install set screw (42) into locknut (43). Illustration 6 g01093363 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 4/13 Illustration 7 g01093366 9. Lower the temperature of turbine (41). 10. Attach Tooling (D) and a suitable lifting device to rotating housing (28). 11. Install rotating housing (28) onto turbine (41). The weight of the rotating housing is approximately 57 kg (125 lb). Illustration 8 g01093362 12. Install retaining ring (39) onto bearing (40). Illustration 9 g01093359 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 5/13 13. Install cover (38) and bolts (37) onto rotating housing (28). Illustration 10 g01093724 14. Lower the temperature of stator carrier (26). 15. Install stator (36) onto stator carrier (26). Illustration 11 g01093013 16. Install retaining ring (35) onto stator carrier (26). Illustration 12 g01093726 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 6/13 17. Install impeller (32) onto stator carrier (26). 18. Raise the temperature of bearing cone (29). 19. Install bearing cone (29) onto stator carrier (26). Illustration 13 g01093010 20. Lower the temperature of bearing cup (34). 21. Install bearing cup (34) from impeller flange (31). Illustration 14 g01093727 22. Install impeller flange (31). 23. Install wear sleeve (30) and bolts (33). Tighten bolts (33) to a torque of 120 20 N m (89 15 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 7/13 Illustration 15 g01093003 24. Attach Tooling (B) and a suitable lifting device to stator carrier (26). 25. Install the stator carrier onto rotating housing (28). The weight of the stator carrier is approximately 61 kg (135 lb). 26. Install bolts (27). Tighten bolts (27) to a torque of 50 7 N m (37 5 lb ft). Illustration 16 g01093002 27. Raise the temperature of seal carrier to a maximum temperature of 66 C (150 F). 28. Install seal carrier (24) onto stator support (21). 29. Install seal ring (25) onto seal carrier (24). 30. Install spring pins (23) onto stator support (21). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 8/13 Illustration 17 g01093001 31. Install O-ring seals (22) onto stator support (21). Illustration 18 g01093786 32. Attach Tooling (D) and a suitable lifting device to stator support (21). 33. Install stator support (21). Illustration 19 g01092999 34. Install bolts (20). Tighten bolts (20) to a torque of 120 15 N m (89 11 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 9/13 Illustration 20 g01092997 35. Raise temperature of bearing (19). 36. Install bearing (19) onto output shaft (16). 37. Install ring carrier (18) onto output shaft (16). Install seal ring (17) onto ring carrier (18). Illustration 21 g01092996 38. Attach Tooling (C) and a suitable lifting device to output shaft (16). 39. Install output shaft (16). Illustration 22 g01092993 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 10/13 40. Install O-ring seal (15) onto torque converter cover (13). Illustration 23 g01092992 41. Attach Tooling (A), Tooling (D), Tooling (B), and a suitable lifting device to torque converter (13). 42. Install torque converter cover (13) and bolts (14). The weight of the torque converter cover is approximately 125 kg (275 lb). Illustration 24 g01092991 43. Attach Tooling (A), Tooling (B), Tooling (C), and a suitable lifting device to torque converter cover (13). 44. Invert the torque converter. The weight of the torque converter is approximately 340 kg (750 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 11/13 Illustration 25 g01092989 45. Use Tooling (F) to install seal (10) into bearing retainer (8). 46. Install speed sensor (12) and nut (11) onto bearing retainer (8). Do not tighten nut (11) now. Illustration 26 g01092988 47. Install O-ring seals (9) onto bearing retainer (8). Illustration 27 g01092986 48. Install bearing retainer (8) and bolts (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 12/13 Illustration 28 g01092985 49. Install yoke assembly (6) and O-ring seal (5). Illustration 29 g01093834 50. Install retainer (4) and bolt (3). Tighten bolt 3 to a torque of 240 25 N m (177 18 lb ft). 51. Install speed sensor (12) until speed sensor (12) contacts the center of one of the teeth on yoke assembly (6). 52. Loosen speed sensor (12) by half a turn. 53. Tighten nut (11) to a torque of 25 5 N m (18 4 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(... 13/13 Illustration 30 g01092983 54. Install relief valve (2) and bolts (1). End By: a. Install the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Install". Copyright 1993 - 2020 Caterpillar Inc. Wed Mar 11 11:44:18 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
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D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine(SE... 1/6 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9T TRACK-TYPE TRACTOR RJS Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine Disassembly and Assembly D9T Track-Type Tractor Power Train Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018 i02210377 Torque Converter - Install SMCS - 3101-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/11
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com