Caterpillar Cat D11T TRACK-TYPE TRACTOR (Prefix AMA) Service Repair Manual Instant Download

Service Repair Manual Models D11T TRACK-TYPE TRACTOR

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 1/16 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D11T TRACK-TYPE TRACTOR AMA Configuration: D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 Engine Disassembly and Assembly D11T Track-Type Tractor Power Train Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011 i02834199 Torque Converter - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1864 Retaining Ring Pliers As 1 B - Forcing Bolt 1/2-13 by 4 inch 3 C 138-7575 Link Bracket 2 D - Forcing Bolt 3/8-16 by 4 inch 3 E FT-0553 Adapter 1 F 1P-0520 Driver Gp 1 Start By: a. Remove the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Remove". NOTICE When a torque converter or divider has a failure, the complete oil system for the torque converter, torque divider and transmission must be throughly cleaned. Any foreign material which is not removed from the oil system for the torque converter will move through the hydraulic system for the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 2/16 Illustration 1 g00532062 1. Use Tooling (A) to remove retaining ring (1) from the shaft. 2. Remove planetary carrier (2). The weight of planetary carrier (2) is approximately 23 kg (51 lb). Illustration 2 g00532063 3. Remove spacer (4) and spiral ring (3) from the planetary carrier. Illustration 3 g01417167 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

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D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 3/16 4. Use a hammer and a punch to push the pins in shafts (5) and remove the shaft. Illustration 4 g01417172 5. Remove washers (6) and (8) and gears (7). 6. Remove bearings (9) from the gear. 7. Remove the pins from the shafts. Illustration 5 g00532069 8. Remove the bolt, retainer (10), and the O-ring seal. 9. Remove yoke (11) from the housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 4/16 Illustration 6 g01415917 10. Remove bolts (12) and retainer (13) from the torque converter. Illustration 7 g00532073 11. Remove O-ring seals (14) and (15) from the retainer. Remove the magnetic pickup sensor. Illustration 8 g00532075 12. Remove lip seal (16) from the retainer. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 5/16 Illustration 9 g00532097 13. Slide shaft assembly (17) out of the torque converter far enough in order to fasten a suitable lifting device to the shaft assembly. Remove the shaft assembly. The weight of shaft assembly (17) is approximately 23 kg (51 lb). Illustration 10 g00532098 14. Remove seal ring (18) from the seal carrier. Illustration 11 g00532100 15. Put the shaft assembly in position in a suitable press, and remove seal carrier (19) and bearing (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 6/16 Illustration 12 g00532101 16. Remove bearing race (21) from the shaft, if necessary. 17. Put the torque converter in position. Illustration 13 g01413277 18. Remove bolts (22) that hold case (23) to the torque converter. Illustration 14 g01413290 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 7/16 Illustration 15 g01413291 19. Install Tooling (B) in the cover. Install Tooling (C), and remove case (23). The weight of case (23) is approximately 104 kg (229 lb). Illustration 16 g01413295 20. Remove O-ring seals (24) from the support. Remove bolts (25) that secure support (26). Illustration 17 g01413300 21. Use Tooling (D) in order to remove support (26). Remove support (26) from the torque converter. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 8/16 Illustration 18 g00532116 Note: Do not remove plate (27) unless the support is being replaced. 22. Remove plate (27) from the support. Illustration 19 g01413316 23. Remove bolts (28). Illustration 20 g01413322 24. Install Tooling (B) on the carrier. Use Tooling (D), in order to remove flange assembly (29). The weight of flange assembly (29) is approximately 54 kg (119 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 9/16 Illustration 21 g01417207 25. Remove bolts (31) that hold sleeve (30) in place. Install Tooling (B) in the threaded holes. Remove sleeve (30). Illustration 22 g00532140 26. Remove flange assembly (29) from the impeller. Illustration 23 g00532141 27. Remove bearing cup (32) from the flange. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 10/16 Illustration 24 g01415646 28. Install Tooling (B), and remove impeller (33) from the carrier assembly. Illustration 25 g00532143 29. Remove seal ring (34) from the seal carrier. Illustration 26 g00532144 30. Remove spiral retainer ring (35) from the carrier. 31. Raise the temperature of the carrier and stator (36) to a maximum temperature of 149 deg C (300 deg F). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 11/16 32. Remove stator (36) from the carrier. Illustration 27 g00532145 33. Remove spiral ring (37) and hub (38) from the carrier. Illustration 28 g00532147 34. Remove seal carrier (39) and bearing cone (40). Illustration 29 g01417217 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 12/16 NOTICE Setscrew (41) must be removed from the spanner nut before the nut is loosened. 35. Remove setscrew (41) from nut (42). Illustration 30 g01417220 36. Make an alignment of the holes in the flange assembly with bolts (43), and remove the bolts. Repeat in order to remove all six bolts. 37. Install the two spacers 3/8 inch I.D. by 3/4 inch O.D. by 1 inch long. Install two 0S-1571 3/8 inch - 16 NC by 1 3/4 inch bolts. The bolts hold the flange assembly in place when the nut is removed. Illustration 31 g01415660 38. Put Tooling (E) in place. Install two 5/16 inch - 18 NC by 1 inch long bolts in order to hold Tooling (C) to the nut. Remove nut (44) and the washer. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 13/16 Illustration 32 g00532151 39. Remove turbine assembly (45) from the housing. Illustration 33 g01415656 40. Remove the bolts that hold the impeller to the hub. 41. Install Tooling (B) in turbine assembly (45) and remove turbine assembly (45) from hub (46). Illustration 34 g01415667 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 14/16 42. Install Tooling (C) and a suitable lifting device to housing (47). Remove the housing from flange assembly (48). The weight of flange assembly (48) is approximately 57 kg (126 lb). Illustration 35 g00532156 43. Remove seal ring (49) from carrier (50). Illustration 36 g00532178 44. Hammer pins (51) down with a punch. Remove ring (52) and the ring gear from the flange. Note: Clean and inspect ring (52) for serviceability. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 15/16 Illustration 37 g01415675 45. Install Tooling (D), and remove bearing race (53) and the seal carrier. Illustration 38 g01415678 46. Use Tooling (F) to remove bearings (54) if replacements must be made. Tooling (F) is not shown. Illustration 39 g01415680 47. Remove bearing race (55) from the housing. Illustration 40 g06030938 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C... 16/16 48. Remove the bolts and retainer (56) from the torque converter housing. 49. Remove ring (56A) from the torque converter housing. Illustration 41 g01415682 50. Remove bearing (57). Copyright 1993 - 2020 Caterpillar Inc. Mon Feb 10 19:49:16 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 1/17 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D11T TRACK-TYPE TRACTOR AMA Configuration: D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 Engine Disassembly and Assembly D11T Track-Type Tractor Power Train Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011 i07236657 Torque Converter - Assemble SMCS - 3101-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Gp 1 B 138-7575 Link Bracket 2 C 7S-3134 Torque Multiplier 1 D 2S-3230 Bearing Lubricant 1 E - Guide Stud 1/2-13 by 4 inch 4 F FT-0553 Adapter 1 NOTICE When a torque converter or divider has a failure, the complete oil system for the torque converter, torque divider and transmission must be throughly cleaned. Any foreign material which is not removed from the oil system for the torque converter will move through the hydraulic system for the transmission. 1. Inspect all parts for wear or damage. All parts that show wear or damage must be replaced. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 2/17 Illustration 1 g01415682 2. Lower the temperature of bearing (57) and install the bearing in the housing. Illustration 2 g06030938 3. Install ring (56A). Install the top bearing race and bearing retainer (56) in the torque converter housing. Install the bolts that hold the retainer in place. Tighten the bolts to a torque of 50 7 N m (37 5 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 3/17 Illustration 3 g01417238 4. Install bearings (58) in flange (59) with Tooling (B) and press. Dimension (X) must be 19 0.5 mm (0.75 0.02 inch). Dimension (Y) must be 100 0.5 mm (3.94 0.02 inch). 5. The inside diameter of the bearings must be 72.878 0.05 mm (2.869 0.002 inch). Illustration 4 g01415772 6. Raise the temperature of carrier (50) and bearing race (60) . Install the carrier and the bearing race on the flange. Illustration 5 g00532221 7. Put ring (52) in position in the groove of flange assembly (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 4/17 Illustration 6 g01415898 Note: Clean and inspect ring gear (61) for serviceability prior to installation. 8. Install ring gear (61) on the flange assembly. The ring gear (61) must be in alignment with the groove in the ring gear. Install the two pins that hold the ring in place. Install seal ring (49) on the carrier (50). Illustration 7 g00532231 9. Install Tooling (B) on the housing. Lower the housing on flange assembly (48). The weight of housing (47) is approximately 57 kg (126 lb). Illustration 8 g01415901 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

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D11T TRACK-TYPE TRACTOR AMA00001-UP (MACHINE) POWERED BY C32 ... 5/17 10. Install bearing race (63). Illustration 9 g01415904 11. Install Tooling (E) in hub (46). Place hub (46) in turbine assembly (45). Illustration 10 g00558856 Illustration 11 g00532237 12. Use a suitable press and Tooling (A) to install hub (46) in turbine assembly (45). Install the bolts that hold the turbine to the hub. Tighten the bolts to a torque of 120 15 N m (90 11 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/10

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