Caterpillar Cat 730 OEM Articulated Truck (Prefix WWB) Service Repair Manual Instant Download

Service Repair Manual Models 730OEM ArticulatedTruck

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 1/8 Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730 ARTICULATED TRUCK WWB Configuration: 730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 725 and 730 OEM Articulated Trucks Power Train Media Number -KENR9831-00 Publication Date -01/05/2009 Date Updated -05/05/2009 i02395897 Retarder - Disassemble - The No. 1 Rotating Clutch is included. SMCS - 3120-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1863 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 C 4C-8358 Eyebolt 2 D 1P-1861 Retaining Ring Pliers 1 E 1U-6400 Three Jaw Puller 1 Start By: a. Separate the retarder from the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Disassemble" for the procedure to separate the torque converter and retarder. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 2/8 Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00773673 1. Remove retaining ring (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

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730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 3/8 Illustration 2 g00773681 2. Remove plate (21) and hub (22) from the inside diameter of hub (4). Illustration 3 g00773683 3. Remove friction discs (23) and steel plates (24). Illustration 4 g00773685 4. Remove the following components from the inside bore of the hub: race (25), disc (26) and race (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 4/8 Illustration 5 g00764754 5. Use Tooling (D) to remove retaining ring (19) from hub (4). 6. Remove Tooling (C) from the transmission retarder. Turn over the transmission retarder. Illustration 6 g00764747 7. Use Tooling (A) in order to remove retaining ring (18) from hub (4). Remove retaining ring (17) from the bearing. 8. Remove two allen head screws (16) in order to separate retarder stator (14) and retarder housing (9). Illustration 7 g00764729 9. Remove seal (15) from retarder stator (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 5/8 Illustration 8 g00767392 10. Use Tooling (B) and Tooling (E) in order to remove bearing (13) from hub (4). 11. Once the bearing is removed, remove O-ring (12) (not shown). Illustration 9 g00764576 12. Remove bolts (11) that secure rotor (10) to hub (4). 13. Remove rotor (10) and the hub (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 6/8 Illustration 10 g00764570 14. Remove housing (9) from hub assembly (4). Illustration 11 g00764478 15. Remove seal (8) from the seal groove of hub (4). Turn over hub (4). Illustration 12 g00764447 16. Compress plate (6) and the disc spring in order to remove retaining ring (7). Use Tooling (A) in order to remove the retaining ring. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 7/8 Illustration 13 g00764446 17. Remove plate (6). Illustration 14 g00764443 18. Remove disc springs (5) from the hub (4). Illustration 15 g00764436 19. Remove piston (2) from hub (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 8/8 Illustration 16 g00764435 20. Remove inner seal (1) and outer seal (3) from piston (2). Copyright 1993 - 2019 Caterpillar Inc. Thu Dec 19 12:34:50 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 1/9 Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730 ARTICULATED TRUCK WWB Configuration: 730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 725 and 730 OEM Articulated Trucks Power Train Media Number -KENR9831-00 Publication Date -01/05/2009 Date Updated -05/05/2009 i02395901 Retarder - Assemble - The No. 1 Rotating Clutch is included. SMCS - 3120-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1863 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 C 4C-8358 Eyebolt 2 D 1P-1861 Retaining Ring Pliers 1 E 1U-6396 O-Ring Assembly Compound 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 2/9 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: Prior to assembly, all threads that require sealant must be cleaned with a tap. Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have the same sealing properties as a new O-ring seal. Use Tooling (E) during the assembly procedure. Note: Apply a light film of transmission oil to all components before assembly. Illustration 1 g00764435 1. Install inner seal (1) and outer seal (3) into the seal grooves of piston (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 3/9 Illustration 2 g00764938 Typical Example 2. Size inner seal (1) and outer seal (3) by holding a round object against the seal. Rotate piston (2) until the seal is flush with the outer diameter of the seal groove. Install the outer seal with the lip of the seal in the same direction as the inner seal. Note: Lubricate the seals with the lubricant that is being sealed prior to the installation of the piston assembly. Take care not to damage the seals. Illustration 3 g00764436 3. Install piston (2) into hub (4). Illustration 4 g00764443 4. Install disc springs (5) into the hub (4). Note: The large diameter of the first disc spring is aligned with the piston. Alternate the following four disc springs. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 4/9 Illustration 5 g00764446 5. Place plate (6) in position on disc springs (5). Illustration 6 g00764447 6. Compress plate (6) and disc springs (5) in order to install retaining ring (7). Use Tooling (A) to install the retaining ring. Illustration 7 g00764478 7. Turn over hub (4) and install seal (8) into the seal groove of hub (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 5/9 Note: Size the seal by holding a round object against the seal. Rotate the round object around the seal until the seal is flush with the outer diameter of the seal groove. Note: Lubricate the seal with the lubricant that is being sealed prior to the installation of the retarder housing. Illustration 8 g00764570 8. Install retarder housing (9) onto hub (4). Illustration 9 g00764576 9. Place rotor (10) in position on hub (4). The bolt holes in the rotor must be aligned with the bolt holes in the hub. 10. Install bolts (11) that secure the rotor to the hub. Tighten bolts (11) to a torque of 28 7 N m (21 5 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 6/9 Illustration 10 g00764721 11. Use Tooling (E) in order to lubricate O-ring seal (12) (not shown) and the groove. Install O- ring seal (12). 12. Use Tooling (B) and a suitable press in order to install bearing (13) on hub (4). Illustration 11 g00764729 13. Install seal (15) in the seal groove of retarder stator (14). Note: Size the seal by holding a round object against the seal. Rotate the round object around the seal until the seal is flush with the outer diameter of the seal groove. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 7/9 Illustration 12 g00764747 14. Place retarder stator (14) in position on retarder housing (9) (not shown). 15. Install allen head screws (16) in order to secure the retarder stator in position. Tighten screws (16) to a torque of 55 10 N m (41 7 lb ft). 16. Install retaining ring (17) in the ring groove of the bearing. Use Tooling (A) in order to install retaining ring (18) on hub (4). 17. Turn over the transmission retarder. Install Tooling (C) on the transmission retarder. Illustration 13 g00764754 18. Use Tooling (D) in order to install retaining ring (19) in the inside diameter of hub (4). Illustration 14 g00773685 19. Install the following components inside the bore of the hub: race (25), disc (26) and race (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 8/9 Illustration 15 g00773683 Note: The friction discs and the steel plates are alternated during installation. 20. Install steel plate (24) and friction disc (23). Illustration 16 g00773681 21. Install hub (22) and plate (21) in the inside diameter of hub (4). Illustration 17 g00773673 22. Install retaining ring (20). End By: https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 9/9 a. Connect the retarder to the torque converter. Refer to Disassembly and Assembly, "Torque Converter - Assemble" for the procedure to connect the retarder to the torque converter. Copyright 1993 - 2019 Caterpillar Inc. Thu Dec 19 12:35:46 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

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730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engi... 1/18 Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730 ARTICULATED TRUCK WWB Configuration: 730 OEM Articulated Truck WWB00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 725 and 730 OEM Articulated Trucks Power Train Media Number -KENR9831-00 Publication Date -01/05/2009 Date Updated -05/05/2009 i04745120 Torque Converter - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7573 Link Bracket 3 B - M12 Guide Bolts 3 C 1P-0510 Driver Gp 1 D 8T-4182 Bolt 2 E 1P-1863 Retaining Ring Pliers 1 F 8B-7551 Bearing Puller Gp 1 Start By: A. Separate the torque converter housing from the planetary transmission. Refer to Disassembly and Assembly, "Torque Converter Housing - Remove". Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/19

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