Caterpillar Cat 432E BACKHOE LOADER (Prefix RXS) Service Repair Manual Instant Download

Service Repair Manual Model 432E BACKHOELOADER

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 1/15 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 432E BACKHOE LOADER RXS Configuration: 432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine Disassembly and Assembly 422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Engine Supplement Media Number -KENR8033-00 Publication Date -01/11/2008 Date Updated -12/11/2008 i03165906 Engine - Remove SMCS - 1000-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 B 1U-7505 Hydraulic Jack 1 C 6V-3145 Load Leveling Beam 1 D 138-7575 Link Bracket 1 Start By: A. Remove the radiator, the refrigerant condenser, the hydraulic oil cooler, and the transmission oil cooler. Refer to Disassembly and Assembly, "Radiator, Refrig Condenser, and Hyd and TMSN Oil Cooler - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 2/15 Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system. 1. Drain the transmission oil. Refer to Operation and Maintenance Manual, "Transmission Oil - Change". Illustration 1 g01114620 2. Disconnect ground cable assembly (1) in order to disconnect the batteries. Illustration 2 g01525773 3. Remove bolts (2) and plate (3). Repeat for the opposite side of the cab. Remove floor mat (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

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432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 3/15 Illustration 3 g01525732 4. Remove bolts (6) in order to position plate (5) to the side. Illustration 4 g01525737 5. Remove bolts (8) and remove cover (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 4/15 Illustration 5 g01525742 Illustration 6 g01525743 6. Remove nut (9) and the clamp in order to remove exhaust pipe (10). Note the orientation of exhaust pipe (10) in relationship to the machine for installation purposes. Illustration 7 g01525761 7. Disconnect harness assemblies (13) from tank (12). Disconnect hoses (11) from tank (12). Cut cable strap (14) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 5/15 Illustration 8 g01525778 8. Remove hose (15) . 9. Disconnect harness assembly (18). Cut cable straps (16) . 10. Remove bolt (17) and position the tube assembly out of the way. 11. Disconnect hose (21) . 12. Disconnect clip (20) . 13. Remove bolts (19) . Illustration 9 g01525807 14. Remove bolts (22) and remove air cleaner assembly (23) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 6/15 Illustration 10 g01525822 15. Disconnect hoses (24) . Illustration 11 g01525840 16. Remove bolts (26). Use two people in order to remove frame assembly (25). The weight of frame assembly (25) is approximately 29 kg (65 lb). 17. Remove bolt (27) . 18. Remove clip (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 7/15 Illustration 12 g01525851 19. Disconnect harness assembly (32) . 20. Cut cable strap (31) for harness assembly (29) . 21. Remove bolts (30). Repeat this step for the opposite side. Illustration 13 g01525864 22. Disconnect harness assemblies (34) . 23. Disconnect harness assembly (36) . 24. Disconnect harness assembly (29) . 25. Disconnect cable assembly (35) . 26. Cut cable straps (33) in order to position harness assembly (29) out of the way. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 8/15 Illustration 14 g01526884 27. Disconnect harness assemblies (37) from the starter. 28. Disconnect cable assemblies (38) from the starter. Illustration 15 g01526901 29. Remove bolt (39) and the clamp in order to disconnect hose assemblies (41) . 30. Remove bolts (42) in order to position hose assemblies (41) and refrigerant compressor (40) out of the way. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 9/15 Illustration 16 g01526928 31. Remove clip (44) and disconnect hoses (43) . Illustration 17 g01526956 32. Remove nut (45) and disconnect cable assembly (46) . Illustration 18 g01526964 33. Disconnect harness assembly (47) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 10/15 34. Remove clip (49) and cut cable straps (50) from tube assembly (48) . Illustration 19 g01526967 35. Disconnect hoses (51) and (53) . 36. Remove clips (52) and (54) . Illustration 20 g01526980 This is viewed from the bottom of the machine. 37. Disconnect hose (56). Remove clip (55) in order to position hose (56) out of the way. 38. Remove fuel filter and base (57) . 39. Remove clip (58) from tube assembly (48) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 11/15 40. Remove clip (59) . Illustration 21 g01527000 41. Remove bolts (60) in order to position tube assembly (48) out of the way. Illustration 22 g01148798 42. Install Tooling (B) under the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 12/15 Illustration 23 g01527020 Illustration 24 g01527031 43. Attach Tooling (C), Tooling (D), and a suitable lifting device to engine (61). The weight of engine (61) is approximately 454 kg (1000 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 13/15 Illustration 25 g01527038 44. Remove access plate (62) . Illustration 26 g01527040 45. Remove bolts (64) from flywheel (63) . Note: The engine must be manually rotated in order to access all bolts (64) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 14/15 Illustration 27 g01527055 46. Remove bolts (65) from bell housing (66) . Note: During the removal of bolts (65), note the location of the ground cable (not shown) and the ground wires (not shown) for assembly purposes. Illustration 28 g01527059 47. Use Tooling (A) in order to remove engine oil filter (67) . 48. Disconnect clips (69) in order to position tube assemblies (70) out of the way. 49. Remove mounting bolts (68) from each side of the engine. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 15/15 Illustration 29 g01527020 50. Use Tooling (C), Tooling (D), and the suitable lifting device in order to remove engine (61) . Copyright 1993 - 2019 Caterpillar Inc. Tue Sep 24 16:20:32 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 1/14 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 432E BACKHOE LOADER RXS Configuration: 432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) Engine Disassembly and Assembly 422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Engine Supplement Media Number -KENR8033-00 Publication Date -01/11/2008 Date Updated -12/11/2008 i03165915 Engine - Install SMCS - 1000-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 B 1U-7505 Hydraulic Jack 1 C 6V-3145 Load Leveling Beam 1 D 138-7575 Link Bracket 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 2/14 Illustration 1 g01527020 Illustration 2 g01527031 1. Attach Tooling (A), Tooling (B), and a suitable lifting device to engine (61). The weight of engine (61) is approximately 454 kg (1000 lb). Use Tooling (A), Tooling (B), and the suitable lifting device in order to position engine (61) into the machine. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 3/14 Illustration 3 g01527059 2. Install mounting bolts (68) to each side of the engine. 3. Position tube assemblies (70) and connect clips (69) . 4. Use Tooling (A) in order to install engine oil filter (67). Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change". Illustration 4 g01527055 5. Install bolts (65) into bell housing (66) . Note: Be sure to connect the ground wires (not shown) and the ground cable (not shown) during the installation of bolts (65) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 4/14 Illustration 5 g01527040 6. Install bolts (64) into flywheel (63). Tighten bolts (64) to a torque of 55 5 N m (41 4 lb ft). Note: The engine must be manually rotated in order to access all bolts (64) . Illustration 6 g01527038 7. Install access panel (62) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 5/14 Illustration 7 g01148798 8. Remove Tooling (B) from the transmission. Illustration 8 g01527000 9. Position tube assembly (48) and install bolts (60) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 6/14 Illustration 9 g01526980 This is viewed from the bottom of the machine. 10. Install clip (59) . 11. Install clip (58) onto tube assembly (48) . 12. Install fuel filter and base (57) . 13. Connect hose (56) and install clip (55) . Illustration 10 g01526967 14. Install clips (54) and (52) . 15. Connect hoses (53) and (51) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 7/14 Illustration 11 g01526964 16. Install clip (49) and install cable straps (50) to tube assembly (48) . 17. Connect harness assembly (47) . Illustration 12 g01526956 18. Connect cable assembly (46) and install nut (45) . Illustration 13 g01526928 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 8/14 19. Connect hoses (43) and connect clip (44) . Illustration 14 g01526901 20. Position refrigerant compressor (40) and hose assemblies (41). Install bolts (42) . 21. Position the clamp and install bolt (39) in order to connect hose assemblies (41) . Illustration 15 g01526884 22. Connect harness assemblies (37) to the starter. Tighten the nuts for harness assemblies (37) to a torque of 3.50 0.25 N m (31 2 lb in). 23. Connect cable assemblies (38) to the starter. Tighten the nut that secures cable assemblies (38) to a torque of 21 4 N m (15 3 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) En... 9/14 Illustration 16 g01525864 24. Connect cable assembly (35) . 25. Connect harness assembly (29) . 26. Attach cable straps (33) in order to secure harness assembly (29) . 27. Connect harness assembly (36) . 28. Connect harness assemblies (34). Tighten the nuts that secure harness assemblies (34) to a torque of 4.5 0.5 N m (39.8 4.4 lb in). Illustration 17 g01525851 29. Install bolts (30). Repeat this step for the opposite side. 30. Attach cable strap (31) in order to secure harness assembly (29) . 31. Connect harness assembly (32) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

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432E Backhoe Loader RXS00001-UP (MACHINE) POWERED BY C4.4 (MECH) ... 10/14 Illustration 18 g01525840 32. Install clip (28) . 33. Install bolt (27) . 34. Use two people in order to position frame assembly (25). The weight of frame assembly (25) is approximately 29 kg (65 lb). Install bolts (26) . Illustration 19 g01525822 35. Connect hoses (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/9/24

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