Caterpillar Cat 352F-VG Excavator (Prefix A9J) Service Repair Manual Instant Download

Service Repair Manual Models 352F, 352F-VG Excavator

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 1/7 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 352F-VG EXCAVATOR A9J Configuration: 352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 349F and 352F Excavators Machine Systems Media Number -UENR0194-04 Publication Date -01/02/2018 Date Updated -21/02/2018 i06563914 Counterbalance Valve (Travel) - Assemble SMCS - 5111; 5811-016-KV Specifications Illustration 1 g03845461 Table 1 Specification for 266-7843 Travel Counterbalance Valve Gp Item Qty Part Specification Description 1 2 116-3510 Plug Torque to 190 20 N m (140 15 lb ft). 2 2 173-3524 Spring Free length is 60 mm (2.4 inch). 3 2 150-5733 Plug Torque to 17 2 N m (150 18 lb in). 4 2 110-5525 Plug Torque to 53 3 N m (39 2 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 2/7 Illustration 2 g03845463 Section A-A Table 2 Item Qty Part Specification Description 5 1 241-6158 Plug Torque to 34 3 N m (301 27 lb in). 6 1 116-3503 Spring Free length is 18.5 mm (0.73 inch). Illustration 3 g03845465 Section B-B Table 3 Item Qty Part Specification Description 7 2 173-3523 Spring Free length is 71.5 mm (2.81 inch). 8 - - Tighten the nut to 10 1 N m (89 9 lb in). 9 2 191-5700 Pilot Relief Valve Gp Torque to 295 5 N m (220 4 lb ft). Assembly Procedure Table 4 Required Tools Tool Part Number Part Description Qty https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

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352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 3/7 9T-3665 Rods 2 6V-8149 Nuts 2 A 5P-8245 Hard Washers 2 8B-7560 Step Plate 1 5F-7465 Puller Gp 1 Illustration 4 g00641968 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Install O-ring seals (29) and (28). 2. Install O-ring seal (27) and two backup rings (26). 3. Install O-ring seal (25) and two backup rings (24). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 4/7 Illustration 5 g00641964 4. Install relief valves (23) in the valve body. Tighten relief valves (23) to a torque of 295 5 N m (218 4 lb ft). Illustration 6 g00641961 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Install O-ring seal (22) on plug (20). 6. Install drive (21), valve (17), sleeve (18), spring (19), and plug (20) in valve body (10). Tighten plug (20) to a torque of 34 3 N m (25 2 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 5/7 Illustration 7 g00641955 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Install O-ring seal (13) on plug (12). Tighten plug (12) to a torque of 190 20 N m (140 15 lb ft). 8. Install stem (16), sleeve (15), spring (14), and plug (12) in valve body (10). Tighten plug (12) to a torque of 190 20 N m (140 15 lb ft). Illustration 8 g00641947 Note: Prior to installation, thoroughly clean the outer surface of spool assembly (11). 9. Install spool assembly (11) in the valve body (10). 10. Install seats (9), springs (8), and plungers (9) in the valve body. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 6/7 Illustration 9 g00642477 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 11. Install socket head bolts (5) in cover (6). 12. Place cover (6) over plunger (7), and install Tooling (A), as shown. Make sure that cover (6) is square with the valve body by measuring Dimension (X) on both sides of the cover. 13. Compress cover (6) with Tooling (A), while you keep Dimension (X) equal on each side of the cover. Continue to compress until the cover contacts the valve body. Tighten two socket head bolts (5). 14. Remove Tooling (A) from the counterbalance valve. Install the remaining two socket head bolts (5). 15. Repeat Steps 11,12,13, and 14 to install the opposite cover (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 7/7 Illustration 10 g00641883 16. Install O-ring seals (4) on plugs (3). Install plugs (3) in the valve body. Tighten plug (3) to a torque of 17 2 N m (150 18 lb in). Illustration 11 g00641885 17. Install O-ring seals (2) and O-ring seals (1) on the valve body. End By: a. Install the counterbalance valve (travel). Copyright 1993 - 2020 Caterpillar Inc. Mon Oct 12 11:50:06 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 352F-VG EXCAVATOR A9J Configuration: 352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 349F and 352F Excavators Machine Systems Media Number -UENR0194-04 Publication Date -01/02/2018 Date Updated -21/02/2018 i04243951 Travel Motor - Remove and Install SMCS - 4351-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 123-4370 Rods 2 Start By: a. Remove the counterbalance valve. Illustration 1 g02416816 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 2/2 Illustration 2 g02416817 1. Disconnect hose assemblies (1) and (2). 2. Remove two bolts (2). Install Tooling (A). Remove the remaining bolts (2) and reposition travel motor (3). Attach a suitable lifting device to travel motor (3). The weight of travel motor (3) is approximately 143 kg (315 lb). Remove travel motor (3) and the O-ring seal. Illustration 3 g02417776 3. Remove coupling (4). Installation Procedure 1. Install travel motor (3) in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. Mon Oct 12 11:51:02 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 1/10 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 352F-VG EXCAVATOR A9J Configuration: 352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 349F and 352F Excavators Machine Systems Media Number -UENR0194-04 Publication Date -01/02/2018 Date Updated -21/02/2018 i04243909 Travel Motor - Disassemble SMCS - 4351-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 1 B - Bolt M4 x 0.7 1 C 6V-3010 Puller Gp 1 D 3E-3879 Eyebolt 1 E 9S-9152 Bearing Puller Gp 1 Start By: a. Remove the travel motor. 1. Drain the travel motor. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 2/10 Illustration 1 g02419258 2. Remove O-ring seal (1) from motor housing (2). Illustration 2 g02419296 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Attach Tooling (A) onto head assembly (3). Remove bolts (4). Use Tooling (A) and a suitable lifting device to remove head (3). The weight of head assembly (3) is approximately 40 kg (90 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 3/10 Illustration 3 g02419358 4. Remove plate (5) from head (3). Illustration 4 g02419359 5. Remove bearing (6) from head assembly (3). 6. Remove orifice (7), spring (8), and ball (9). 7. Remove O-ring seal (10) from head assembly (3). Illustration 5 g02419416 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 4/10 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 8. Remove adapter (11), spool (12), and spring (13) from head assembly (3). Illustration 6 g02419439 9. Use Tooling (B) in order to remove retainers (14) from head assembly (3). 10. Remove O-ring seals (16) and backup rings (15) from adapters (14). 11. Remove balls (17) from head assembly (3). Illustration 7 g02419577 12. Remove springs (18) from brake housing (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 5/10 13. Remove O-ring seals (19) from motor housing (2). Illustration 8 g02420880 14. Use Tooling (C) in order to remove brake housing (20) from motor housing (2). Illustration 9 g02419659 15. Remove backup ring (21) and O-ring seal (22) from brake piston (20). 16. Remove O-ring seal (23) and backup ring (24) from brake piston (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 6/10 Illustration 10 g02419858 17. Attach Tooling (D) to shaft assembly (25). 18. Use Tooling (D) and a suitable lifting device in order to lift the rotating group from motor housing (2). The weight of the rotating group is approximately 30 kg (65 lb). Illustration 11 g02420501 19. Remove plates (26) and friction disks (27) from barrel assembly (28). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 7/10 Illustration 12 g02420544 20. Remove barrel assembly (28) and swashplate (29) from shaft assembly (25). Illustration 13 g02420578 21. Remove plate (31) and pistons (30) from barrel assembly (28). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 8/10 Illustration 14 g02420596 22. Remove bearing (32), thin shim (33), Belleville washers (34), and barrel spacer (35) from barrel assembly (28). Illustration 15 g02420937 23. Use a suitable press in order to remove bearing (36) from shaft assembly (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 9/10 Illustration 16 g02421036 24. Use Tooling (E) and a suitable press in order to remove inner race (37) from shaft assembly (25). Illustration 17 g02420998 Illustration 18 g02421000 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP65... 10/10 25. Remove keys (38) and pins (39) from motor housing (2). Illustration 19 g02421056 26. Remove plug (40) and the O-ring seal. Remove actuator piston (41). 27. Remove retaining ring (42) and seal (43) from motor housing (2). Copyright 1993 - 2020 Caterpillar Inc. Mon Oct 12 11:51:58 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 1/13 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 352F-VG EXCAVATOR A9J Configuration: 352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 349F and 352F Excavators Machine Systems Media Number -UENR0194-04 Publication Date -01/02/2018 Date Updated -21/02/2018 i07203491 Travel Motor - Disassemble SMCS - 4351-015 Disassemble Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 421-5662 Lifting Eye Assembly 1 154-6182 M12x1.75 mm Forcing Bolt 2 C 6V-8149 M12x1.75 mm Nut 4 5P-8245 M12 Hard Washer 4 - M3x0.5 Threaded Rod 1 D 3K-3068 3 mm Thrust Washer 1 3C-6969 M3x0.5 Nut 2 8T-0276 M8x45mm Bolt 2 E 9M-1974 M8 Hard Washer 2 Start By: a. Remove travel motor. NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 2/13 Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g06252257 1. Use Tooling (B) and a suitable lifting device to position travel motor (1) in a vertical position on Tooling (A). The weight of travel motor (1) is approximately 136 kg (300 lb). Use Tooling (C) to attach travel motor (1) to Tooling (A). Illustration 2 g06252275 2. Remove plugs (2), plug (3), plug (4), and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 3/13 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 3 g06252280 Illustration 4 g06252989 3. Remove plug (6) and the O-ring seal. 4. Remove plug (5), stopper (7), and ball (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 4/13 Illustration 5 g06255756 Illustration 6 g06255791 5. Use Tooling (D) and a suitable washer to extract seat (8A). Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

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352F Excavators A9J00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6546... 5/13 Illustration 7 g06252992 Illustration 8 g06252996 6. Remove plugs (9) and the O-ring seals. 7. Remove plug (10), spool (11), spring (12), and the O-ring seal. Illustration 9 g06253028 8. Remove plug (13), valve (14) , and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/12

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