Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TTN) Service Repair Manual Instant Download

Service Repair Manual Models 304E M ini Hydraulic Excavator

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 1/2 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TTN Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04713070 Sprocket - Remove and Install SMCS - 4164-010 Removal Procedure Start By: a. Remove the track. Illustration 1 g02817696 1. Remove bolts (1) and sprocket (2). Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 2/2 Table 1 Required Tools Tool Part Number Part Description Qty A - Loctite 242 - Illustration 2 g02817696 1. Install sprocket (2). Install Tooling (A) to bolts (1). Install bolts (1). End By: a. Install the track. Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 20:39:40 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TTN Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04713101 Final Drive and Travel Motor - Remove SMCS - 4050-011; 4351-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 Start By: a. Remove the sprocket. b. Release the hydraulic system pressure. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep contaminants from entering the system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 2/3 Illustration 1 g01229641 1. Remove bolts (1) and cover (2). Illustration 2 g01229644 2. Attach Tooling (A) and a suitable lifting device to the final drive and travel motor. The weight of the final drive and travel motor is approximately 63 kg (140 lb). Illustration 3 g02822616 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 3/3 Illustration 4 g01229645 3. . Disconnect hose assemblies (3). Remove bolts (4) and the final drive and travel motor (5). Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 20:40:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 1/16 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TTN Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i06024633 Final Drive and Travel Motor - Disassemble SMCS - 4050-015; 4351-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9895 Crossblock 1 B 1P-1857 Retaining Ring Pliers 1 C 9S-9152 Bearing Puller Gp 1 D 289-6052 Spanner Wrench 1 Start By: A. Remove the final drive and the travel motor. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 2/16 Illustration 1 g01244969 Illustration 2 g01244970 1. Remove plug (1) . 2. Remove wire (2) and cover (1A) . Illustration 3 g01244971 3. Remove O-ring seal (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 3/16 Illustration 4 g01244973 4. Remove plate (4) . Illustration 5 g01244975 5. Remove gears (5) and bearings (6) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 4/16 Illustration 6 g01244977 6. Remove gear (8) and carrier (7) . Illustration 7 g01244979 7. Remove screws (9) , ring (10) , and gear (11) . Illustration 8 g01244980 8. Remove gears (12) and bearings (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 5/16 Illustration 9 g01244981 9. Remove washers (14) . Illustration 10 g01244982 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 10. Remove plug (15) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 6/16 Illustration 11 g01244984 11. Remove spring (16) . Illustration 12 g01244985 12. Remove plug (17) and the O-ring seal. Illustration 13 g01244986 13. Remove spool (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 7/16 Illustration 14 g01244987 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 14. Remove plug (19) and the O-ring seal. Illustration 15 g01244988 15. Remove retainer (20) and spring (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 8/16 Illustration 16 g01244989 16. Remove spool (22) . Illustration 17 g01244991 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 17. Remove bolts (23) and head (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Docu... 9/16 Illustration 18 g01244992 18. Remove port plate (25) , bearing (27) , and pins (26) . Illustration 19 g01244993 19. Remove springs (28) from piston (32) . 20. Remove O-ring seal (29) , O-ring seals (30) , and O-ring seals (31) . Illustration 20 g01244994 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 10/16 21. Install Tooling (A) . 22. Apply approximately 345 kPa (50 psi)of shop air pressure in order to remove piston (32) . Illustration 21 g01244996 23. Remove O-ring seals (34) and backup rings (33) . Illustration 22 g01244997 24. Remove barrel (36) and plate (35) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 11/16 Illustration 23 g01244999 25. Remove pins (37) . Illustration 24 g01244998 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 26. Use a suitable press and Tooling (B) in order to remove retaining ring (38) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 12/16 Illustration 25 g01245000 27. Remove washers (39) , spring (41) , and washer (40) . Illustration 26 g01245002 28. Remove bearing (43) , pistons (42) , and retainer (44) . Illustration 27 g01245005 29. Remove swashplate (45) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 13/16 Illustration 28 g01245007 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 30. Remove pistons (46) , balls (49) , shaft (47) , and bearing (48) . Illustration 29 g01245008 31. Use Tooling (C) in order to remove bearing (48) from shaft (47) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 14/16 Illustration 30 g01245009 32. Remove springs (50) and seal (51) . Illustration 31 g01245010 33. Remove bolts (52) . 34. Use Tooling (D) in order to remove nut (53) . 35. Remove ring gear (54) from motor housing (55) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 15/16 Illustration 32 g03779864 Illustration 33 g03779867 Illustration 34 g03779907 36. Remove plug (56) . There is a count of 132 balls (57) . Remove balls (57) . 37. Remove Duo-Cone seal (58) and bearing (59) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)(SEBP5979 - 16) - Do... 16/16 Illustration 35 g03779912 38. Remove Duo-Cone seal (60) . Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 20:41:34 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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