Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Manual Instant Download

Service Repair Manual Models 304E M ini Hydraulic Excavator

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/6 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04777975 Evaporator Coil - Remove and Install SMCS - 7343-010 Removal Procedure Start By: a. Remove the heating and air conditioning unit. Illustration 1 g01226046 1. Remove screws (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/6 Illustration 2 g01226042 2. Remove cab air filter (2). Remove cap (3) and louver (4). Illustration 3 g01226033 3. Disconnect harness assemblies (5) and (6). Illustration 4 g01225163 4. Remove screws (7) and switch assembly (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 3/6 Illustration 5 g01226099 5. Disconnect relay assemblies (11) and (12). Remove screws (9) and cover (10). Illustration 6 g01226109 6. Remove hose (13). Remove screws (15) and (16). Remove cover (14). Illustration 7 g01226380 7. Remove evaporator coil (17). Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 4/6 Illustration 8 g01226380 1. Install evaporator coil (17). Illustration 9 g01226109 2. Install cover (14). Install screws (15) and (16). Install hose (13). Illustration 10 g01226099 3. Install cover (10) and screws (9). Connect relay assemblies (11) and (12). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 5/6 Illustration 11 g01225163 4. Install switch assembly (8) and screws (7). Illustration 12 g01226033 5. Connect harness assemblies (5) and (6). Illustration 13 g01226042 6. Install louver (4) and cap (3). Install cab air filter (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 6/6 Illustration 14 g01226046 7. Install screws (1). End By: a. Install the heating and air conditioning unit. Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 23:26:08 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/2 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i03987031 Track Carrier Roller - Remove and Install SMCS - 4154-010 Removal Procedure Personal injury or death can result from grease under pressure. Grease coming out of the relief valve under pressure can penetrate the body causing injury or death. Do not watch the relief valve to see if grease is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. Loosen the relief valve one turn only. If track does not loosen, close the relief valve and contact your Caterpillar dealer. 1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/2 Illustration 1 g01229382 2. Attach a suitable lifting device to track (1). Raise track (1). Remove bolt (2) and remove track carrier roller (3). Installation Procedure Illustration 2 g01229382 1. Attach a suitable lifting device to track (1). Raise track (1). Install track carrier roller (3) and bolt (2). 2. Apply tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 23:27:05 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i03983332 Track Roller - Remove and Install SMCS - 4180-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 Personal injury or death can result from grease under pressure. Grease coming out of the relief valve under pressure can penetrate the body causing injury or death. Do not watch the relief valve to see if grease is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. Loosen the relief valve one turn only. If track does not loosen, close the relief valve and contact your Caterpillar dealer. 1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/3 Illustration 1 g01229409 2. Use Tooling (A) in order to raise the side of the machine. Illustration 2 g01229411 3. Remove bolt (1) and remove track roller (2). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 3/3 Illustration 3 g01229411 1. Install track roller (2) and bolts (1). Illustration 4 g01229409 2. Use Tooling (A) in order to lower the side of the machine. 3. Adjust the tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 23:28:02 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i03983333 Track - Remove and Install SMCS - 4170-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 4 Personal injury or death can result from grease under pressure. Grease coming out of the relief valve under pressure can penetrate the body causing injury or death. Do not watch the relief valve to see if grease is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. Loosen the relief valve one turn only. If track does not loosen, close the relief valve and contact your Caterpillar dealer. 1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/3 Illustration 1 g01229409 2. Use Tooling (A) in order to raise the side of the machine. Illustration 2 g01229427 3. Use a suitable lifting device and a suitable pry bar in order to remove track (1). The weight of track (1) is approximately 250 kg (550 lb). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 3/3 Illustration 3 g01242884 1. Use a suitable lifting device and a suitable pry bar in order to install track (1). Suitable cribbing may be placed under track (1) in order to aid in the installation of track (1). The weight of track (1) is approximately 250 kg (550 lb). Illustration 4 g01229409 2. Use Tooling (A) in order to lower the side of the machine. 3. Apply tension on the track. Refer to Operation and Maintenance Manual, "Track - Adjust". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 23:28:59 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/2 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04777978 Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove SMCS - 4157-011; 4158-011; 4159-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 140-7742 Sleeve 1 Start By: a. Remove the track. Illustration 1 g01229442 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/2 1. Attach Tooling (A) and a suitable lifting device to the front idler, the recoil spring, and hydraulic track adjuster (1). The weight of front idler, recoil spring, and hydraulic track adjuster (1) is approximately 80 kg (175 lb). Remove the front idler, the recoil spring, and hydraulic track adjuster (1). Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 18 23:29:55 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 1/6 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 304E MINI HYD EXCAVATOR TSR Configuration: 304E Mini Hydraulic Excavator TSR00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i06748710 Recoil Spring - Remove and Install SMCS - 4158-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 1P-0775 Seal Guide 1 A 1P-0510 Driver Gp 1 Start By: a. Remove the front idler, recoil spring, and hydraulic track adjuster. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 2/6 Illustration 1 g02817498 Illustration 2 g02817536 1. Remove hydraulic track adjuster (1). Remove the front idler (2). Remove cotter pin (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 3/6 Illustration 3 g01181601 Illustration 4 g01181718 View from bottom Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 2. Position cylinder assembly (1) into a suitable press. Compress recoil spring (4) with Tooling (A) and a suitable press. Remove nut (5) and slowly release the spring tension. Remove support (6) and recoil spring (4). Installation Procedure Table 2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 4/6 Required Tools Tool Part Number Part Description Qty 1P-0775 Seal Guide 1 A 1P-0510 Driver Gp 1 Illustration 5 g01181601 Illustration 6 g01181718 View from bottom https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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304E Mini Hydraulic Excavator TSR00001-UP (MACHINE)(SEBP6446 - 09) - Docu... 5/6 Illustration 7 g01181825 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Position cylinder assembly (1) and support (6) into a suitable press. Compress recoil spring (4) with Tooling (A) and the suitable press. Compress recoil spring (4) so that dimension (X) is approximately 251 1.5 mm (10 0.060 inch). Install nut (5) and slowly release the spring tension. Illustration 8 g02817536 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/18

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