BRAHMASTRA
BRAHMASTRA
*Biomass Gasifier*
*Biomass to Energy
Solution ….
BRAHMASTRA
Save fuel cost up to 75 %
An Effective Replacement of
Diesel, LPG, CNG, etc..
Manufacturer :- B.B.G. mechanism
Pvt. Ltd.
Biomass Gasification
Generally, this process converts
almost all types of biomass or organic
solids into a *combustible mixture of
gases*. This mixture of gases is called
producer gas which consists of Co
2,
CO, N
2,
H
2
etc.
Biomass Gasification
This process includes the
following steps:-
a) Drying of Biomass fuel
b) Pyrolysis
c) Combustion
d) Reduction
Drying Of Biomass Fuel
•
For most energy applications low moisture content is
desirable for wood fuel and biomass. This can be achieved in a
number of ways.
•
Biomass may be dried either passively (without the use of
external energy source) or actively (using external heat and/or
fans).
Pyrolysis
Pyrolysis is the process of chemically decomposing or
transforming a material into one or more recoverable
substances by heating it to very high temperatures in an
oxygen-free environment
.
Combustion
Biomass combustion takes place when biomass reacts with the
oxygen in air to produce heat. The heat created by the burning of
biomass is used in the operation of equipment such as boilers,
furnaces, kilns and engines. Along with heat, carbon dioxide and
water vapor are created as byproducts of the chemical reaction.
Reduction
Gasifier image
Working Of Biomass Gasifier
Areas of Application of Gasifier
1)
Power generation
:-
The gases generated from the
Gasifier can be used to run engine or generators to
produce power and run the appliances.
Unit of power = Biomass consumption
(1 KWH) = (1.2 – 1.4 Kg)
Areas of Application of Gasifier
2)
Bakeries :-
a)Rotery oven. b)Moving tray
c) Swing tray. d)Biscuit oven
3)
Food products frying
:-
A)
Potato chips plant
B)
Namkeen fryer
C)
Big kitchens
D)
Bhujia Furnace
Areas of Application of Gasifier
4)
Steam Boilers
:-
A)
Confectionary industries
B)
Pharmaceuticals
C)
Textiles
D)
Chemical industry
E)
Packaging industry
F)
Food processing industry
Areas of Application of Gasifier
5)
Furnaces
:-
A)
Batch annealing of Aluminium and Steel
B)
Rotary continuous annealing
C)
Pop Rotary kin
D)
Libe and Grease Refinery Furnace
Saving Analysis
Saving Analysis
Depending upon the moisture content available in the wood, one liter of oil can be saved though the use of 3.5to 4kg of wood the
economical benefits derived in the terms of cutback in the costs can be easily evaluated by comparing the likely prices of biomass materials with an outlay of
liquid fuels.
Comparing the calorific values of different fuels vis-a-vis producer gas the biomass gasifier system uses wood to producer gas which after cleaning process is
just like LPG and can be used for various industrial applications.
By processing 1 kg of wood into a biomass gasifier it transforms the wood into 2.4nm3 of producer gas which has a calorific value of 1000-1200 kcal/nm3 . In
other words , 1kg of wood yields the calorific value 2640 kcal after being converted into producer gas.
The calorific values of different fuels are as follows :
Saving analysis for using producer gas vis-à-vis other fuels the base values that taken for calculations are as under
1 kg of wood /briuettes =Rs 5.00/kg
This technology offers an effective and eco-friendly alternative to traditional fuels by converting biomass into a combustible gas mixture. The process involves steps like drying, pyrolysis, combustion, and reduction, leading to significant fuel cost savings and reduced environmental impact. Biomass gasification enables power generation and various other applications using producer gas.
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Presentation Transcript
BRAHMASTRA *Biomass Gasifier* *Biomass to Energy Solution .
BRAHMASTRA Save fuel cost up to 75 % An Effective Replacement of Diesel, LPG, CNG, etc.. Manufacturer :- B.B.G. mechanism Pvt. Ltd.
Biomass Gasification Generally, this process converts almost all types of biomass or organic solids into a *combustible mixture of gases*. This mixture of gases is called producer gas which consists of Co2, CO, N2,H2etc.
Biomass Gasification This process includes the following steps:- a) Drying of Biomass fuel b) Pyrolysis c) Combustion d) Reduction
Drying Of Biomass Fuel For most energy applications low moisture content is desirable for wood fuel and biomass. This can be achieved in a number of ways. Biomass may be dried either passively (without the use of external energy source) or actively (using external heat and/or fans).
Pyrolysis Pyrolysis is the process of chemically decomposing or transforming a material into one or more recoverable substances by heating it to very high temperatures in an oxygen-free environment.
Combustion Biomass combustion takes place when biomass reacts with the oxygen in air to produce heat. The heat created by the burning of biomass is used in the operation of equipment such as boilers, furnaces, kilns and engines. Along with heat, carbon dioxide and water vapor are created as byproducts of the chemical reaction.
Areas of Application of Gasifier 1) Power generation :- The gases generated from the Gasifier can be used to run engine or generators to produce power and run the appliances. Unit of power = Biomass consumption (1 KWH) = (1.2 1.4 Kg)
Areas of Application of Gasifier 2)Bakeries :- a)Rotery oven. b)Moving tray c) Swing tray. d)Biscuit oven 3) Food products frying:- A) Potato chips plant B) Namkeen fryer C) Big kitchens D) Bhujia Furnace
Areas of Application of Gasifier 4) Steam Boilers :- A) Confectionary industries B) Pharmaceuticals C) Textiles D) Chemical industry E) Packaging industry F) Food processing industry
Areas of Application of Gasifier 5) Furnaces :- A) Batch annealing of Aluminium and Steel B) Rotary continuous annealing C) Pop Rotary kin D) Libe and Grease Refinery Furnace
Saving Analysis Saving Analysis Depending upon the moisture content available in the wood, one liter of oil can be saved though the use of 3.5to 4kg of wood the economical benefits derived in the terms of cutback in the costs can be easily evaluated by comparing the likely prices of biomass materials with an outlay of liquid fuels. Comparing the calorific values of different fuels vis-a-vis producer gas the biomass gasifier system uses wood to producer gas which after cleaning process is just like LPG and can be used for various industrial applications. By processing 1 kg of wood into a biomass gasifier it transforms the wood into 2.4nm3 of producer gas which has a calorific value of 1000-1200 kcal/nm3 . In other words , 1kg of wood yields the calorific value 2640 kcal after being converted into producer gas. The calorific values of different fuels are as follows : Fuel type Kcal/kg or kcal/liter Producer gas equivalent (kcal/1100) in kg Wood equivalent (kcal/2640) in kg HSD (Diesel) 9200 8.36 3.48 LPG 11000 10.18 4.24 PNG 9000 8.18 3.40 9300 8.45 3.52 FO Saving analysis for using producer gas vis- -vis other fuels the base values that taken for calculations are as under 1 kg of wood /briuettes =Rs 5.00/kg Fuel type Rs /kg or Rs/liter Wood equivalent in kg Wood equivalent in Rs Savings in Rs/liter or Rs /kg HSD (Diesal) 98 3.48 kg 20.20 77.80 LPG 123 4.24 kg 24.60 98.40 PNG 65 3.40 kg 19.70 45.30 FO 70 3.52 kg 20.40 49.60
