Rectification Technologies in Electrical Engineering

 
CONVERTERS
By
Ch. Sai Ram,
Associate Professor,
Sri Indu College of Engineering & Technology,
 
SICET
 
1
 
Outline
 
Motivation
Rectification Technologies
Types of Rectification
Rectification Circuits
Applications
 
Objective of this Lecture
To teach you how to use different types of
rectifier circuits to convert AC voltage to DC
voltage
 
SICET
 
2
 
Motivation
 
Early experiments with 
Direct Current (DC) 
power relied on Leyden jars
(rudimentary batteries) which had to be recharged via manual labor (e.g.
grad students)
 
Due to 
efficiency and safety reasons
, 
Alternating Current (AC)
 
is used for
providing electrical power
 
A means to 
convert AC to DC
 is required - called 
Rectification
 
SICET
 
3
 
Rectification Technologies
 
Electromechanical
Synchronous rectifier
Used motor attached to metal contacts that switched direction of
current flow in time with AC input voltage
Motor-generator set
An AC motor coupled to DC generator
Electrolytic
Two different material electrodes suspended in electrolyte provide
different resistance depending on current flow
Vacuum Tube
Capable of high voltages, but relatively low current
Mercury arc rectifier
A sealed vessel with mercury in it provides DC power by transmitting
electricity through ionized mercury vapor
Capable of power on order of hundreds of kilowatts
 
SICET
 
4
 
Rectification Technologies
 
Rectification Based on Diode
Rectification is 
most popular application
 of diode
Diodes provide 
compact and inexpensive
 means of rectification
Can 
create rectifiers
 from 
multiple diodes 
or purchase integrated
module
 
            Diodes
 
 
 
 
 
 
 
 
 
                               Diode Rectifier Modules
 
SICET
 
5
 
Types of Rectification
 
 
 
                                  
Half Wave Rectifier
 
 
 
                                                 
Full Wave Rectifier
 
While output of the rectifiers is now DC (
current only flows in one
direction
), output oscillates
 
SICET
 
6
 
Types of Rectification
 
Half Wave:
Negative components of sine wave are
discarded
 
Full Wave:
Negative components are inverted
 
SICET
 
7
 
Rectification Circuit: Half-Wave
 
Simplest kind of 
rectifier circuit
 is 
half-wave
 rectifier.
Allows one half of AC waveform
 to pass through to load.
Converts
 alternating current (AC) to direct current (DC).
Involves device that only 
allows one-way flow of electrons
, and this is
exactly what semiconductor diode does.
 
Half-wave rectifier circuit
 
SICET
 
8
 
Rectification Circuit: Half-Wave
 
For most power applications, 
half-wave rectification is insufficient
 for task.
Harmonic content of 
rectifier's output waveform is very large
 and consequently
difficult to filter.
AC power source only 
supplies power to load once every half-cycle
, meaning
that much of its capacity is unused.
Half-wave rectification is, however, 
very simple way to reduce power to
resistive load
.
Two-position 
lamp dimmer switches
 apply full AC power to lamp filament for
“full” brightness and 
then half-wave rectify it for a lesser light output
.
 
                      Half-wave rectifier application: Two level lamp dimmer.
 
SICET
 
9
 
Rectification Circuit: Half-Wave
 
In “Dim” switch position, 
incandescent lamp receives approximately one-half
power
 it would normally receive operating on full-wave AC.
 
Because half-wave rectified power pulses far more rapidly than  filament has
time to heat up and cool down, lamp does not blink.
Instead, its filament merely operates at lesser temperature than normal,
providing less light output.
 
This principle of “pulsing” power rapidly to slow-responding load device to control
electrical power sent to it is common in world of industrial electronics.
 
Since controlling device (diode, in this case) is either fully conducting or fully non-
conducting at any given time, it dissipates little heat energy while controlling load
power, making this 
method of power control
 
very energy-efficient
.
 
This circuit is perhaps crudest possible method of pulsing power to a load, but it
suffices as a proof-of-concept application
 
SICET
 
10
 
Rectifier Circuit: Full-Wave
 
If we need to rectify AC power:
In order obtain full use of 
both
 half-cycles of sine wave
Full-wave
 rectifier must be used
Types of full-wave rectifier:
Center-tap design
Full-wave bridge.
Polyphase: Three-phase full-wave bridge rectifier circuit.
Center-tap
 design
Uses transformer with 
center-tapped secondary winding and two diodes
 
Full-wave rectifier, center-tapped design
 
SICET
 
11
 
Rectifier circuit
 
Look at its circuit operation 
one half-cycle at a time.
 
Consider first half-cycle:
Source voltage polarity is positive (+) on top and negative (-) on bottom.
Only 
top diode is conducting
; bottom diode is blocking current, and 
load “sees”
first half of  sine wave
.
Only 
top half of transformer's secondary winding carries current 
during this half-
cycle.
 
Full-wave center-tap rectifier: Top half of secondary winding conducts
during positive half-cycle of input, delivering positive half-cycle to load
 
SICET
 
12
 
Rectifier circuit
 
Consider next (second) half-cycle:
AC polarity reverses
Other diode and other half of transformer's secondary winding now
carry current
Portions of circuit formerly carrying current during first half-cycle sit
idle
Load still “sees” half of sine wave, of  same polarity as before.
 
 
 
 
 
 
 
 
 
Full-wave center-tap rectifier: During negative
input half-cycle, bottom half
of secondary winding conducts, delivering a
positive half-cycle to the load.
 
SICET
 
13
 
Rectifier circuit
 
Dual Polarity Full-Wave
By changing direction of diodes:
Full-wave center-tapped rectifier polarity at load may be reversed.
Furthermore, reversed diodes can be paralleled with existing positive-output
rectifier.
Result is dual-polarity full-wave center-tapped rectifier.
Note: connectivity of diodes themselves is same configuration as  bridge.
 
 
 
 
 
 
 
 
 
Dual polarity full-wave center tap rectifier
 
SICET
 
14
 
Rectifier Circuit: Full-Wave
 
One disadvantage of this full-wave rectifier design is:
Necessity of transformer with  center-tapped secondary winding.
 If circuit in question is one of high power:
Size and expense of suitable transformer will be significant.
Consequently:
Center-tap rectifier design is only seen in low-power applications
 
SICET
 
15
 
Rectifier Circuit
 
Full-wave Bridge Rectifier.
More popular full-wave rectifier design
Built around four-diode bridge configuration.
For obvious reasons, this design is called 
full-wave bridge
.
 
 
 
 
 
 
 
Full-wave bridge rectifier
 
SICET
 
16
 
Rectifier Circuit
 
Full-wave Bridge
Current directions for positive and negative half-cycles of:
AC source waveform are shown below and next page respectively.
 
Note: regardless of polarity of input, current flows in same direction through
load.
 
That is, negative half-cycle of source is positive half-cycle at load.
 
 
 
 
 
 
 
 
 
 
 
 
 
         Full-wave bridge rectifier: 
Electron flow for positive half-cycles
 
SICET
 
17
 
Rectifier circuit: Full-Wave Bridge
 
 
 
 
 
 
 
 
 
 
Full-wave bridge rectifier: Electron flow for
negative half -cycles.
 
 
Current flow is through two diodes in series for both polarities.
Thus, sum of voltage drops for two diodes is 2(0.7) volts
This is 
disadvantage when compared to full-wave center-tap design.
Will only be problem in very low voltage power supplies
 
 
 
 
SICET
 
18
 
Output Ripple
 
Output ripple 
will always be present
 in circuits shown above
Amplitude of ripple 
can be reduced
 by adding 
smoothing capacitor
Capacitor and load (shown here as resistor) from 
low pass filter with time
constant 
: T = RC
Time constant 
should be much longer
 than one ripple
For given 
ripple amplitude
: capacitor size (in microfarads) is given by
 
 
f: line frequency
 
I
load
: Load Current
 
V
rip
: Amplitude of ripple voltage
 
NOTE: Voltage rating of the capacitor must be > 1.4*V
out
  
Large capacitors should have bleeder resistors for safety!
 
SICET
 
19
 
Rectifier circuit
 
Sometimes, method of rectification is referred
to by 
counting number of DC “pulses” output
for every 360
o
 of electrical “rotation.”
Single-phase, half-wave rectifier circuit
, then,
would be called 
1-pulse
 rectifier
, because it
produces single pulse during time of one
complete cycle (360
o
) of AC waveform.
Single-phase, full-wave rectifier
 (regardless of
design, center-tap or bridge) would be called
2-pulse
 rectifier
, because it outputs two pulses
of DC during one AC cycle's worth of time.
 
SICET
 
20
 
Rectifier Circuit: Output Voltage
 
Full wave rectification will produce voltage roughly equal to
 
                                                           V0=√2Vrms
 
 
 
In practice, 
there will be small voltage drop across diodes
 that will reduce this
voltage
For accurate supplies, 
regulation
 
is necessary
 
SICET
 
21
 
Rectifier circuit
 
REVIEW:
Rectification
 is conversion of alternating current (AC) to direct current
(DC).
A 
half-wave
 rectifier is circuit that allows only one half-cycle of AC
voltage waveform to be applied to load, resulting in one non-alternating
polarity across it.
 
A 
full-wave
 rectifier is circuit that converts both half-cycles of AC voltage
waveform to unbroken series of voltage pulses of same polarity.
 
 
SICET
 
22
 
Rectification: Applications
 
DC Power supplies
Used to provide DC power to drive loads
Radios
Used to rectify 
received radio signals
 as part of AM demodulation
Signal to be transmitted is multiplied by a carrier wave
Diode in receiver rectifies signal
                                                                     
Rectified
                                                                               Radio Wave
Modulated Signal
                                         
Radio Transmission
 
 
 
 
 
Audio Signal
 
SICET
 
23
 
Applications
 
 
Light Dimmer
Sends 
unrectified
 or 
half wave
 AC power through light bulb
 
Automobile Alternators
Output of 
3-phase AC generator
 is 
rectified by diode bridge
More reliable than DC genera
tor
 
SICET
 
24
 
References
 
http://en.wikipedia.org/wiki/Rectifier
http://en.wikipedia.org/wiki/Diode_bridge
http://www.allaboutcircuits.com/vol_3/chpt_3/4.html
http://my.integritynet.com.au/purdic/power1.html
http://electronics.howstuffworks.com/radio.htm
 
SICET
 
25
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Exploring the world of rectification in electrical engineering, this lecture covers the motivation behind using AC to DC conversion, various rectification technologies including electromechanical and diode-based solutions, types of rectification such as half wave and full wave, and practical applications of rectifier circuits. Dive into the fundamentals of converting AC voltage to DC voltage and gain insights into the historical perspective and modern advancements in this essential electrical engineering concept.

  • Rectification Technologies
  • Electrical Engineering
  • AC to DC Conversion
  • Diode Rectifiers
  • Rectification Circuits

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  1. CONVERTERS By Ch. Sai Ram, Associate Professor, Sri Indu College of Engineering & Technology, SICET 1

  2. Outline Motivation Rectification Technologies Types of Rectification Rectification Circuits Applications Objective of this Lecture To teach you how to use different types of rectifier circuits to convert AC voltage to DC voltage SICET 2

  3. Motivation Early experiments with Direct Current (DC) power relied on Leyden jars (rudimentary batteries) which had to be recharged via manual labor (e.g. grad students) Due to efficiency and safety reasons, Alternating Current (AC) is used for providing electrical power A means to convert AC to DC is required - called Rectification SICET 3

  4. Rectification Technologies Electromechanical Synchronous rectifier Used motor attached to metal contacts that switched direction of current flow in time with AC input voltage Motor-generator set An AC motor coupled to DC generator Electrolytic Two different material electrodes suspended in electrolyte provide different resistance depending on current flow Vacuum Tube Capable of high voltages, but relatively low current Mercury arc rectifier A sealed vessel with mercury in it provides DC power by transmitting electricity through ionized mercury vapor Capable of power on order of hundreds of kilowatts SICET 4

  5. Rectification Technologies Rectification Based on Diode Rectification is most popular application of diode Diodes provide compact and inexpensive means of rectification Can create rectifiers from multiple diodes or purchase integrated module Diodes Diode Rectifier Modules SICET 5

  6. Types of Rectification Half Wave Rectifier Full Wave Rectifier While output of the rectifiers is now DC (current only flows in one direction), output oscillates SICET 6

  7. Types of Rectification Half Wave: Negative components of sine wave are discarded Full Wave: Negative components are inverted SICET 7

  8. Rectification Circuit: Half-Wave Simplest kind of rectifier circuit is half-wave rectifier. Allows one half of AC waveform to pass through to load. Converts alternating current (AC) to direct current (DC). Involves device that only allows one-way flow of electrons, and this is exactly what semiconductor diode does. Half-wave rectifier circuit SICET 8

  9. Rectification Circuit: Half-Wave For most power applications, half-wave rectification is insufficient for task. Harmonic content of rectifier's output waveform is very large and consequently difficult to filter. AC power source only supplies power to load once every half-cycle, meaning that much of its capacity is unused. Half-wave rectification is, however, very simple way to reduce power to resistive load. Two-position lamp dimmer switches apply full AC power to lamp filament for full brightness and then half-wave rectify it for a lesser light output. Half-wave rectifier application: Two level lamp dimmer. SICET 9

  10. Rectification Circuit: Half-Wave In Dim switch position, incandescent lamp receives approximately one-half power it would normally receive operating on full-wave AC. Because half-wave rectified power pulses far more rapidly than filament has time to heat up and cool down, lamp does not blink. Instead, its filament merely operates at lesser temperature than normal, providing less light output. This principle of pulsing power rapidly to slow-responding load device to control electrical power sent to it is common in world of industrial electronics. Since controlling device (diode, in this case) is either fully conducting or fully non- conducting at any given time, it dissipates little heat energy while controlling load power, making this method of power control very energy-efficient. This circuit is perhaps crudest possible method of pulsing power to a load, but it suffices as a proof-of-concept application SICET 10

  11. Rectifier Circuit: Full-Wave If we need to rectify AC power: In order obtain full use of both half-cycles of sine wave Full-wave rectifier must be used Types of full-wave rectifier: Center-tap design Full-wave bridge. Polyphase: Three-phase full-wave bridge rectifier circuit. Center-tap design Uses transformer with center-tapped secondary winding and two diodes Full-wave rectifier, center-tapped design SICET 11

  12. Rectifier circuit Look at its circuit operation one half-cycle at a time. Consider first half-cycle: Source voltage polarity is positive (+) on top and negative (-) on bottom. Only top diode is conducting; bottom diode is blocking current, and load sees first half of sine wave. Only top half of transformer's secondary winding carries current during this half- cycle. Full-wave center-tap rectifier: Top half of secondary winding conducts during positive half-cycle of input, delivering positive half-cycle to load SICET 12

  13. Rectifier circuit Consider next (second) half-cycle: AC polarity reverses Other diode and other half of transformer's secondary winding now carry current Portions of circuit formerly carrying current during first half-cycle sit idle Load still sees half of sine wave, of same polarity as before. Full-wave center-tap rectifier: During negative input half-cycle, bottom half of secondary winding conducts, delivering a positive half-cycle to the load. SICET 13

  14. Rectifier circuit Dual Polarity Full-Wave By changing direction of diodes: Full-wave center-tapped rectifier polarity at load may be reversed. Furthermore, reversed diodes can be paralleled with existing positive-output rectifier. Result is dual-polarity full-wave center-tapped rectifier. Note: connectivity of diodes themselves is same configuration as bridge. Dual polarity full-wave center tap rectifier SICET 14

  15. Rectifier Circuit: Full-Wave One disadvantage of this full-wave rectifier design is: Necessity of transformer with center-tapped secondary winding. If circuit in question is one of high power: Size and expense of suitable transformer will be significant. Consequently: Center-tap rectifier design is only seen in low-power applications SICET 15

  16. Rectifier Circuit Full-wave Bridge Rectifier. More popular full-wave rectifier design Built around four-diode bridge configuration. For obvious reasons, this design is called full-wave bridge. Full-wave bridge rectifier SICET 16

  17. Rectifier Circuit Full-wave Bridge Current directions for positive and negative half-cycles of: AC source waveform are shown below and next page respectively. Note: regardless of polarity of input, current flows in same direction through load. That is, negative half-cycle of source is positive half-cycle at load. Full-wave bridge rectifier: Electron flow for positive half-cycles SICET 17

  18. Rectifier circuit: Full-Wave Bridge Full-wave bridge rectifier: Electron flow for negative half -cycles. Current flow is through two diodes in series for both polarities. Thus, sum of voltage drops for two diodes is 2(0.7) volts This is disadvantage when compared to full-wave center-tap design. Will only be problem in very low voltage power supplies SICET 18

  19. Output Ripple Output ripple will always be present in circuits shown above Amplitude of ripple can be reduced by adding smoothing capacitor Capacitor and load (shown here as resistor) from low pass filter with time constant : T = RC Time constant should be much longer than one ripple For given ripple amplitude: capacitor size (in microfarads) is given by f: line frequency Iload: Load Current Vrip: Amplitude of ripple voltage NOTE: Voltage rating of the capacitor must be > 1.4*Vout Large capacitors should have bleeder resistors for safety! SICET 19

  20. Rectifier circuit Sometimes, method of rectification is referred to by counting number of DC pulses output for every 360oof electrical rotation. Single-phase, half-wave rectifier circuit, then, would be called 1-pulse rectifier, because it produces single pulse during time of one complete cycle (360o) of AC waveform. Single-phase, full-wave rectifier (regardless of design, center-tap or bridge) would be called 2-pulse rectifier, because it outputs two pulses of DC during one AC cycle's worth of time. SICET 20

  21. Rectifier Circuit: Output Voltage Full wave rectification will produce voltage roughly equal to V0= 2Vrms In practice, there will be small voltage drop across diodes that will reduce this voltage For accurate supplies, regulation is necessary SICET 21

  22. Rectifier circuit REVIEW: Rectification is conversion of alternating current (AC) to direct current (DC). A half-wave rectifier is circuit that allows only one half-cycle of AC voltage waveform to be applied to load, resulting in one non-alternating polarity across it. A full-wave rectifier is circuit that converts both half-cycles of AC voltage waveform to unbroken series of voltage pulses of same polarity. SICET 22

  23. Rectification: Applications DC Power supplies Used to provide DC power to drive loads Radios Used to rectify received radio signals as part of AM demodulation Signal to be transmitted is multiplied by a carrier wave Diode in receiver rectifies signal Rectified Radio Wave Modulated Signal Radio Transmission Audio Signal SICET 23

  24. Applications Light Dimmer Sends unrectified or half wave AC power through light bulb Automobile Alternators Output of 3-phase AC generator is rectified by diode bridge More reliable than DC generator 6 Rectifier Diodes SICET 24

  25. References http://en.wikipedia.org/wiki/Rectifier http://en.wikipedia.org/wiki/Diode_bridge http://www.allaboutcircuits.com/vol_3/chpt_3/4.html http://my.integritynet.com.au/purdic/power1.html http://electronics.howstuffworks.com/radio.htm SICET 25

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