John Deere AB16 AB17 AE11 AF11 AF12 AG10 AH11 AS10 AS11 Specialty Loader Attachments Operator’s Manual Instant Download (Publication No.5MP76312)
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OPERATORS AND PARTS MANUAL SPECIALTY LOADER ATTACHMENTS AB16 AB17 AE11 AF11 AF12 AG10 AH11 AS10 AS11 MANUAL #5MP76312 M-1474 7-10-14-8
TABLE OF CONTENTS PREFACE.....................................................................................................................................................................................2 SAFETY PRECAUTIONS Safety Statements ..........................................................................................................................................................3 General Safety Precautions ........................................................................................................................................3-5 Equipment Safety Precautions ....................................................................................................................................6-7 SET-UP .......................................................................................................................................................................................8 INSTALLATION Attaching and Detaching Equipment - 200/300/400/500 Series Loaders ......................................................................9 Attaching and Detaching Equipment - 600/700/800 Series Loaders ......................................................................10-11 Attaching and Detaching Equipment - Global Carrier Series Loaders .................................................................... 11-12 Attaching and Detaching Equipment - Category II Global Carrier Series Loaders .................................................13-14 OPERATION AG10 Series Silage Defacer Operation ....................................................................................................................... 15 AE11 Series Free Stall Scraper Operation ...................................................................................................................16 AF11 & AF12 Series Loader Mounted Front Blade Operation ................................................................................17-19 AS10 & AS11 Series Snow Push Operation ................................................................................................................ 20 AB16 Series Small Square Bale Fork Operation ......................................................................................................... 21 AH11 Series Bale Hugger Operation ...........................................................................................................................22 AB17 Series Bale Squeeze ..........................................................................................................................................23 MAINTENANCE Lubrication & Daily Maintenance..................................................................................................................................24 Decal Replacement ......................................................................................................................................................25 Monthly Maintenance ...................................................................................................................................................25 Chain Adjustment (AG10 Series Silage Defacer)......................................................................................................... 25 Blade Replacement (AG10 Series Silage Defacer) .....................................................................................................26 Rubber Edge Replacement ....................................................................................................................................26-27 Cylinder Seal Replacement.....................................................................................................................................28-29 SPECIFICATIONS ............................................................................................................................................30 ............................................................................................................................................31 PARTS AG10 SERIES SILAGE DEFACER (600/700/800/Global Carrier Series Loader)..................................................32-35 AE11 SERIES FREE STALL SCRAPER (300/400/500 Series Loader) ..................................................................36-37 OPTIONAL PULL BACK ASSEMBLY (Free Stall Scraper) .....................................................................................38-39 AF11E 72 LOADER MOUNTED FRONT BLADE (300/400/500 Series Loader) ...................................................40-41 AF11E 84 LOADER MOUNTED FRONT BLADE (300/400/500 Series Loader) ...................................................42-43 AF11D & AF11G 84 LOADER MOUNTED FRONT BLADE (600/700/Global Carrier Series Loader) ...................44-45 AF11D & AF11G 96 LOADER MOUNTED FRONT BLADE (600/700/Global Carrier Series Loader) ...................46-47 AF12D & AF12G 96 LOADER MOUNTED FRONT BLADE (600/700/Global Carrier Series Loader) ...................48-49 AF12D & AF12G 108 LOADER MOUNTED FRONT BLADE (600/700/Global Carrier Series Loader) .................50-51 AF12D & AF12G 110 LOADER MOUNTED FRONT BLADE (600/700/Global Carrier Series Loader) .................52-53 HYDRAULIC ANGLE KIT 5FP10726 (Loader Mounted Front Blade) .....................................................................54-55 OPTIONAL RUBBER EDGE ASSEMBLIES (Loader Mounted Front Blade) ..........................................................56-57 OPTIONAL TOP FLAP ASSEMBLIES (Loader Mounted Front Blade) ...................................................................58-59 AS10 SERIES SNOW PUSH (300/400 Series Loader) ..........................................................................................60-61 AS11 SERIES SNOW PUSH WITH TRIP EDGE (300/400/500 Series Loader) .....................................................62-63 OPTIONAL PULL BACK ASSEMBLIES AND RUBBER EDGE ASSEMBLIES (AS11 Series Snow Push) ............64-65 AB16 SERIES SMALL SQUARE BALE FORK (600/700/800/Global Carrier Series Loader) .................................66-69 AH11 SERIES BALE HUGGER (600/700/800/Global Carrier Series Loader) .......................................................70-71 AB17K BALE SQUEEZE (Category II Global Carrier Series Loader) .....................................................................72-75 HYDRAULIC KIT 5MP107670 ................................................................................................................................76-77 5FPLAF4563 CYLINDER ASSEMBLY (Used On AF11 Series Loader Mounted Front Blade) ...............................78-79 5FP035733 CYLINDER ASSEMBLY(Used On AF12 Series Loader Mounted Front Blade) ..................................80-81 5FPLAF4044 CYLINDER ASSEMBLY SERVICE PARTS .....................................................................................82-83 5MP88928 CYLINDER ASSEMBLY (Used on AB16 Series Small Square Bale Fork) ...........................................84-85 5MP104708 CYLINDER ASSEMBLY (Used on AH11 Series Bale Hugger) ...........................................................86-87 76312 1
PREFACE GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your attach- ment. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature, due to unknown and varying operating conditions. - dures suitable to you particular situation. The illustrations and data used in this manual were current at the time of printing. How- ever, due to possible inline production changes, your machine may vary slightly in detail. We - tion. Throughout this manual, references are made to right and left direction. These are de- termined by standing behind the tractor facing the direction of forward travel. LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le truduzca lasmedidas de sequridad. WARNING! Never let anyone operate this unit without reading the "Safety Precautions" and "Operations" sections of this manual. Always choose hard, level ground to park the loader on and set the brake so the unit cannot roll. BEFORE OPERATION The primary responsibility for safety with this equipment falls to the operator. Make sure the equipment is operated only by trained individuals that have read and understand this manual. If there is any portion of this manual or function you do not understand, contact your local Frontier Dealer. SERVICE When servicing your product, remember to use only manufacturer replacement parts. Substitute parts may not meet the standards required for safe, dependable operation. To facilitate parts ordering, record the model and serial number of your unit in the space on the product. Any questions related to this attachment should be directed to your local Frontier dealer. MODEL:__________________________ DATE: ______________________________ SERIAL NUMBER: ___________________________ (See parts section for location.) 2 76312
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SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN- UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. WARNING THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. CAUTION NOTICE NOTICE INDICATES A PROPERTY DAMAGE MESSAGE. GENERAL SAFETY PRECAUTIONS WARNING! READ MANUAL PRIOR TO INSTALLATION Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this man- ual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL(S). READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment. KNOW YOUR EQUIPMENT Know your equipment s capabilities, dimensions, and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to ensure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued, or Keep decals clean, and replace them if they become worn or hard to read. 76312 3
GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses, goggles, or a face shield when driving pins in or - rial. WARNING! LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them. Do not use support mate- rial made of concrete blocks, logs, buckets, barrels, or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not de- cayed, warped, twisted, or tapered. Lower booms to ground level or on blocks. Lower booms and attachments to the ground before leaving the cab or operator s station. WARNING! USE CARE WITH HYDRAULIC FLUID PRESSURE death. Hydraulic leaks under pressure may not be visible. Before connecting or dis- connecting hydraulic hoses, read your prime mover s operator s manual for detailed Keep unprotected body parts, such as face, eyes, and arms as far away as gangrene or other permanent disabilities. this type of injury, ask him to research it immediately to determine proper treat- ment. Wear safety glasses, protective clothing, and use a piece of cardboard or wood when searching for hydraulic leaks. DO NOT USE YOUR HANDS! SEE ILLUSTRATION. CARDBOARD HYDRAULIC HOSE OR FITTING MAGNIFYING GLASS 4 76312
GENERAL SAFETY PRECAUTIONS WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS - tion, safety, life, and performance of the attachment. When making repairs, use only the manufacturer s genuine parts, following authorized instructions. Other parts may Structure) or FOPS (Falling Object Protective Structure) equipment or device. Any WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or any accessories that can catch in moving parts. If you have long hair, cover or secure it so that it does not become entangled in the equipment. Work on a level surface in a well-lit area. Use properly grounded electrical outlets and tools. Use the correct tools for the job at hand. Make sure they are in good condition for the task required. SAFELY OPERATE EQUIPMENT in how to use the controls, know its capabilities, dimensions, and all safety require- ments. See your machine s manual for these instructions. Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil. Never allow anyone to be around the equipment when it is operating. Do not allow riders on the attachment or the prime mover. Do not operate the equipment from anywhere other than the correct operator s position. Never leave equipment unattended with the engine running, or with this attach- ment in a raised position. Do not alter or remove any safety feature from the prime mover or this attach- ment. - tion. WARNING! KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter. 76312 5
EQUIPMENT SAFETY PRECAUTIONS TRANSPORTING ALL ATTACHMENTS Travel only with the attachment as close to the ground as possible. Drive slowly over rough ground and on slopes. etc., to prevent accidents. Check local government regulations that may affect you. ACROSS a steep slope - drive straight up and down. With a LOADED attachment - face the attachment and load uphill. With an EMPTY attachment - face the attachment downhill. spilled fuel. Secure cap tightly when done. MAINTAINING ALL ATTACHMENTS Before performing maintenance, lower the attachment to the ground, apply the brakes, turn off the engine, and remove the key. Worn, damaged, or illegible safety decals must be replaced. New safety decals can be ordered from your Frontier Dealer. Never work under a raised attachment. OPERATING ALL ATTACHMENTS Operate only from the operator s station. Always use the seat belt if the prime mover has a ROPS. Do not use a seat belt if there is not ROPS. Check the seat belt daily and replace if frayed or damaged. An operator must not use drugs or alcohol, which can change his or her alertness or co- ordination. An operator taking prescription or over-the-counter drugs should seek medi- cal advice on whether or not he or she can safely operate equipment. Never use any of these attachments for a work platform or personnel carrier. Always check locking pins before tilting or operating any attachment. Do not handle round bales unless loader is equipped with approved bale handling at- tachments. Do not detach loader from tractor with any of these attachments installed. Equip loader with material bucket when detaching. Stop loader gradually when lowering or lifting loads turn off the prime mover s engine, and remove the key. Add the required amount of ballast to tractor. (See Preparing the Tractor section of the Loader Operator s Manual to determine the type and amount of ballast required.) REAR BALLAST BOX WARNING! TRACTOR STABILITY OR LOSS OF STEERING CONTROL MAY RESULT IF BALLAST BOX IS INSTALLED WITHOUT LOADER. DO NOT OPERATE TRACTOR WITH BALLAST BOX UNLESS LOADER IS INSTALLED. 6 76312
EQUIPMENT SAFETY PRECAUTIONS REAR TIRE BALLAST 200/300/400/500 SERIES LOADERS REAR TIRE BALLAST 600/700/800/GLOBAL CARRIER SERIES LOADERS ADDITIONAL PRECAUTIONS FOR AG10 SERIES SILAGE DEFACER Clear work area of ALL bystanders before operating this attachment. Operate only from the operator s station. ADDITIONAL PRECAUTIONS FOR AE11 SERIES FREE STALL SCRAPER Pushing rigid objects or material can result in damage to the scraper. ADDITIONAL PRECAUTIONS FOR AF11 AND AF12 SERIES LOADER MOUNTED FRONT BLADE Dozing undisturbed soil or heavy material can result in damage to the blade. Do not operate the AF11 Series blade onto 7000 series tractors. The horsepower and ADDITIONAL PRECAUTIONS FOR AS10 AND AS11 SERIES SNOW PUSH Pushing rigid objects or material can result in damage to the snow push. ADDITIONAL PRECAUTIONS FOR AB16 SERIES SMALL SQUARE BALE FORK Park and store this attachment with tines pointed down. Do not handle more bales than your attachment was designed to lift. Never stack bales on uneven ground. Loads stacked on uneven ground can topple. ADDITIONAL PRECAUTIONS FOR AH11 SERIES BALE HUGGER Do not handle more than one round bale at a time. Never use tractor or loader to stop a rolling bale. ADDITIONAL PRECAUTIONS FOR AB17 SERIES BALE SQUEEZE Grab bales 1/3 to 1/2 the way up from teh bottom edge of bale. Do not handle more bales than your attachment was designed to lift. Never stack bales on uneven ground. Loads stacked on uneven ground can topple. 76312 7
SET-UP GENERAL INFORMATION The AE11 Series free stall scraper, the AS10 Series snow push, the AB16 Series small square bale fork, the AB17 bale squeeze, the AH11 Series bale hugger, and the AG10 Series silage defacer are shipped completely assembled and ready to install without any set-up required. AF11 AND AF12 SERIES LOADER MOUNTED FRONT BLADES With the blade properly attached to the loader and parked on a hard level surface, measure the springs from the inside of one hook to the inside of the other hook. See the chart below for the recom- mended spring set--up length for your attachment. Loosen or tighten eyebolt as required to obtain the required distance. Loader Mounted Front Blade AF11E 72 ........................................... 15 AF11E 84 ........................................... 15 AF11D 84 ..........................................14.2 AF11G 84 ...........................................14.2 AF11D 96 ..........................................14.4 AF11G 96 ..........................................14.4 AF12D 96 ..........................................14.4 AF12G 96 ...........................................14.4 AF12D 108 .........................................14.6 AF12G 108 .........................................14.6 AF12D 120 .........................................14.8 AF12G 120 .........................................14.8 Spring Set-Up Length 84 Blades or 15.12 for all other Blades. AS11 SERIES TRIP EDGE SNOW PUSH With the snow push properly attached to the loader and parked on a hard level surface, mea- sure the springs from the inside of one hook to the inside of the other hook. See the chart below for the recommended spring set--up length for your attachment. Loosen or tighten eyebolt as required to obtain the required distance. Trip Edge Snow Push AS11E 96 ..........................................14.4 AS11E 108 ..........................................14.6 AS11E 120 ..........................................14.8 Spring Set-Up Length OPTIONS Installation of the optional pull back kits, rubber edges, wear edges, toothbars and etc. can be found in the operation section of each attachment. 8 76312
INSTALLATION ATTACHING AND DETACHING EQUIPMENT (200/300/400/500 SERIES LOADERS) NOTE: Procedure is the same for all attachments. Bucket attachment shown. 1. Start tractor engine. 2. Release parking brake and/or place transmission in NEUTRAL. Roll attachment back slightly and raise 3. above ground level. Engage tractor parking brake and/or place transmission in PARK. Shut off tractor engine and remove key. A 4. B 5. Disconnect hydraulic couplers to attach- ment (if so equipped). Remove the quick-lock pin (A) from each side of attachment. Store pins in their storage position (B). Start tractor engine. 6. C 7. 8. D releases from the holder strap (E) on each side of the attachment. Lower loader boom. Place transmission in REVERSE and move away from the attachment. Holder (D) will release from hook (C) on each side of the attach- ment. F 10. E 11. 12. 13. Set the parking brake and/or place transmission in PARK. Shut off tractor engine and remove the key. Attach equipment in reverse order of detaching. NOTE: On attachments with two pins (F), the 200,300 and 400 series loaders will utilize the upper pin and the 500 series loader will utilize the lower pin. 76312 9
INSTALLATION ATTACHING EQUIPMENT (600 & 700 SERIES LOADERS WITH QUIK-CHANGE LATCHES AND 800 SERIES LOADERS) NOTE: Latch pins automatically drop on 800 series loaders to prepare the loader for attach- ment. A 700 SERIES - taching brackets forward. 2. 600/700 - Drive forward, adjusting loader height and position until the top of the brack- et is aligned with the pins (A). 800 - Drive forward, adjusting loader height and position until the bar is under hooks (B) and tabs (C) are on the center side of hooks. C B 800 SERIES 3. Raise loader to engage hooks and retract attachment cylinders quickly. D 700 SERIES BOLT-ON LATCH SHOWN 4. 600/700 - Raise loader until you can check that pins (D) on both sides have fully dropped. 800 - Raise loader until latch pins (E) are through the attachment latch brackets. 800 SERIES CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACHMENT. E 5. Lower attachment, shut off engine, and connect hydraulic hoses (if equipped) to the Installation is now complete. DETACHING EQUIPMENT NOTE: Disconnect hydraulic attachments before backing away. 2. Place transmission in PARK and shut off engine. 3. Lift and rotate latches (A) up on both sides of attachment. 10 76312
INSTALLATION NOTE: Loader with Quik-Change latch plates: Pins/handles on attachment DO NOT need to be in the UP position. 800 SERIES SHOWN cylinders until front of attachment touches ground. A 5. 600/700 - Lower loader until the holder clears the pockets and pins (B). B 700 SERIES SHOWN 800 - Lower loader until bar (C) clears hooks (D) and back up. 6. Shut off the engine, and disconnect hy- draulic hoses. Drive the tractor in reverse until it is clear of the attachment. NOTE: Latch pins automatically drop on 800 series loaders to prepare the loader for the next attachment. 6. C D 800 SERIES SHOWN ATTACHING EQUIPMENT (GLOBAL CARRIER SERIES LOADERS) NOTE: Latch automatically closes on global carrier. B 1. To prepare the loader for attachment, pull and rotate handle to open latch (A). A - taching brackets forward. 3. Drive forward, adjusting loader height and position until the bar (B) is under hooks (C) and tabs (D) are on the center side of the hooks. A 4. Raise loader and retract attachment cylin- ders until latch closes. 76312 11
INSTALLATION B D C CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACH- MENT. 5. Lower attachment, shut off engine, and connect - draulic hook up on your loader. Installation is now complete DETACHING EQUIPMENT (GLOBAL CARRIER SERIES LOADERS) NOTE: Disconnect hydraulic attachments before backing away. mm) off the ground. A 2. Place transmission in PARK and shut off engine. 3. Pull and rotate handle to open latch (A). - ders until front of attachment touches the ground. 5. Lower loader until the bar clears hooks and back up. 6. Shut off the engine and disconnect hydraulic hoses. 7. Drive the tractor in reverse until it is clear of the attachment. 12 76312
INSTALLATION ATTACHING EQUIPMENT (CATEGORY II GLOBAL CARRIER SERIES LOADERS) NOTE: Latch automatically closes on category II global carriers. 1. To prepare the loader for attachment, pull latch handle (B) outward and rotate back until pin (A) rests against carrier frame and is locked in UNLATCHED position. A B D arms (C) forward. C 3. Drive forward, centering carrier arms be- tween hooks (D) on attachment. 4. Raise carrier until bar (E) engages hooks on both sides of attachment. Roll back attach- ment fully. Rod (H) will contact tab (I) and release latch mechanism allowing pins (F) to slide into brackets (G) on attachment. D D CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACHMENT. E E 5. Lower attachment, shut off engine, and connect hydraulic hoses (if equipped) to the F (See procedure in your tractor Operator s Manual.) G F H Installation is now complete I 76312 13
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INSTALLATION DETACHING EQUIPMENT (CATEGORY II GLOBAL CARRIER SERIES LOADERS) NOTE: Disconnect hydraulic attachments before backing away. IMPORTANT: If equipped with hydraulic operated attachment, disconnect hydraulic hoses as instructed in the tractor Opera- tor s Manual. A 1. Roll back attachment until resting on carrier (A). 2. Place transmission in PARK and shut off engine. 3. Pull latch lever (B) outward to disengage latch pins (C) from attachment. Rotate lever rearward t olock latch in unlatched position. B 4. Start tractor engine. Place transmission in NEUTRAL to allow tractor movement. 5. Tilt carrier forward and lower loader to ground allowing carrier arms (E) to clear hooks (D) on attachment. C 6. Place transmission in REVERSE and slowly back tractor away from attach- ment. D E 14 76312
SILAGE DEFACER OPERATION AG10 SERIES SILAGE DEFACER Read all Safety Precautions before operating your new attachment. Refer to your machines operator s manual for attachment operation. The silage defacer was designed to loosen haylage and silage from a tightly compacted bunker. It maintains a smooth, compacted bunker face for reduced spoil and the open design allows the operator to see the bunker face and the surrounding work area. There are guides on the end of each arm to limit the depth of each cut. The guides can be easily adjusted by loosening the bolts and sliding the guide in or out until the desired cutting depth is reached. The Model AG10A is compatible with the 800 series loader, the AG10D can be mounted onto 600/700 series loaders and AG10G is compatible with the Global Carrier Series loaders. PROPER OPERATION (1 -3 MATERIAL PER PASS) 1. Clear the area of all bystander and engage the defacer only from the operator s station. Position the defacer at the top of the bunker and en- 2. reached full speed slowly lower into the silage at the desired cutting depth. Do not deface more than 1 -3 of material on each pass, depending on the material. Keep defacer level while it is lowering to help maintain an even cut. Repeat steps #1 through #3 until the desired amount of silage has been obtained. Operating Tips: For best results do not force the defacer down through the material but allow gravity and the removal of material to determine the downward speed. IMPROPER OPERATION 3. 4. To prevent attachment and property damage, avoid direct contact of tines with bunker Due to silage piling up on the ground, to obtain a clean cut of the entire bunker face, you downward cut. A 2 depth of cut is recommended to avoid stalling and obtain a clean face. DANGER! ROTATING HAZARD! To prevent serious injury or death: Clear area of all bystanders. Operate the attachment only when properly seated at the operator s station. Before exiting the prime mover, lower the defacer to the ground, turn off the prime mover s engine, remove the key and apply the brakes. Do not leave operator s station until all movement has stopped. Do not detach loader from tractor with this attachment installed. Equip loader with materials bucket when detaching. 76312 15
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