FLP Corrugated Waste Disposal Project Overview

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This project aims to improve the efficiency and cost-effectiveness of the current corrugated waste disposal process. By implementing alternative designs and reengineering processes, the goal is to increase labor efficiency by 10%, reduce waste disposal costs by 10%, and provide recommendations for system improvements. The project focuses on enhancing on-site waste disposal processes within a defined space constraint.


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  1. FLP Corrugated Waste Disposal Project Prepared by: Riley Chapman (ISE) Trevor O Connor (IDM) Derrick Whitfield (IDM)

  2. FLP Corrugated Waste Disposal: Introduction Current waste disposal process involves two methods: Disposal of cardboard boxes deemed unusable (SOP that labor is based on) Disposed by crushing boxes by use of a baler Transported to 53 container after boxes have been baled Disposal of corrugated cores Generated during bagging process and stored in multiple locations of plant Much harder material; much harder to dispose of Stored in multiple bins on site Transported by 3rdparty contractor to dispose of material Spring 2018 IDM 404 Trevor O Connor Slide 2

  3. FLP Corrugated Waste Disposal: Project Description Spring 2018 IDM 404 Trevor O Connor Slide 3

  4. FLP Corrugated Waste Disposal: Project Description-Continued Client s Deliverables 10% increase in labor efficiency of the waste process Reduction of time spent in waste disposal process 10% cost savings compared to current disposal/recycling method Recommendation of improvement to current systems and processes Spring 2018 IDM 404 Trevor O Connor Slide 4

  5. FLP Corrugated Waste Disposal: Design Specifications Alternative Designs Refurbish into Green consumer product Return to Vendor program (RTV) Reengineering of process and equipment Spring 2018 IDM 404 Trevor O Connor Slide 5

  6. FLP Corrugated Waste Disposal: Feasibility Criteria Time Scope: Aims to increase labor efficiency by 10% Cost Scope: Aims to reduce the cost of waste disposal process by 10% Internal Process Scope: Aims to control process in on-site environment Space Constraint Scope: Aims to keep project contained within 1,600 square feet Spring 2018 IDM 404 Trevor O Connor Slide 6

  7. FLP Corrugated Waste Disposal: Merit Analysis Refurbish into Green Consumer Product Reengineering of Process Return to Vendor (RTV) Total Score Total Score Total Score Weight Factor Weight Factor Weight Factor Cost 0.50 9 4.5 Cost 0.50 8 4 Cost 0.50 3 1.5 Internal Process Internal Process Internal Process 0.25 8 2 0.25 2 0.5 0.25 9 2.25 Labor 0.15 7 1.05 Labor 0.15 0 0 Labor 0.15 8 1.2 Space 0.10 9 0.9 Space 0.10 5 0.5 Space 0.10 10 1 8.45 Total 5 5.95 Total Total Spring 2018 IDM 404 Trevor O Connor Slide 7

  8. FLP Corrugated Waste Disposal: Conclusion Spring 2018 IDM 404 Trevor O Connor Slide 8

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