Caterpillar Cat 385B Excavator (Prefix CLS) Service Repair Manual Instant Download

Service Repair Manual Models 385B and385BL Excavator

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 1/12 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 385B EXCAVATOR CLS Configuration: 385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engine Disassembly and Assembly 385B and 5090B Excavators Excavator Systems Media Number -RENR5407-06 Publication Date -01/02/2016 Date Updated -12/02/2016 i01659183 Control Valve - Assemble - Attachment, Bucket, and Boom SMCS - 5051-012 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1862 Pliers 1 Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. Illustration 1 g00854185 1. Install plugs and O-ring seals (80). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 2/12 Illustration 2 g00854173 2. Assemble resolver (71). Install ball (73) in valve (74). Install seat (72). Install backup rings (76) and (79). Install O-ring seals (75), (77), and (78). Note: Reduce the temperature of seat (72) before inserting the seat into the bore of valve (74). Illustration 3 g00854162 3. Install resolver (71). Tighten the resolver to a torque of 50 10 N m (37 7 lb ft). Install stems (68), (69), and (70). Install plugs and O-ring seals (67). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

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385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 3/12 Illustration 4 g00854153 4. Install O-ring seals (66). Install plug (65) and the O-ring seal. Illustration 5 g00854149 5. Position cover (64) and install bolts (63). Illustration 6 g00854122 6. Assemble resolver valve (57). Install backup rings (59) and (60). Install O-ring seals (58), (61), and (62). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 4/12 Illustration 7 g00854098 7. Install plugs and O-ring seals (56). Install resolver valve (57). Tighten the resolver valve to a torque of 50 10 N m (37 7 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 5/12 Illustration 8 g00854070 8. Install O-ring seal (51), spacers (52), spring (53), and valve (54) in body (55). Install plug (50). Illustration 9 g00854005 9. Install backup rings (45) and (48). Install O-ring seals (46), (47), and (49). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 6/12 Illustration 10 g00853986 10. Install differential valve (44). Tighten the differential valve to a torque of 235 10 N m (173 7 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 11 g00853964 11. Assemble all of the solenoid assemblies. Install springs (40), (41), and (42). Install retainer (43). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 7/12 Illustration 12 g00853948 12. Use Tooling (A) to install retaining ring (39). Illustration 13 g00853913 13. Install O-ring seals (37) and (38). Illustration 14 g00853771 14. Install valve (33), spring (34), O-ring seal (35), and solenoid (36). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 8/12 Illustration 15 g00853770 15. Install bolts (32). Illustration 16 g00853768 16. Install pistons (29). Install plugs and O-ring seals (30). Install O-ring seals (28) and (31). Install spacer (19). Illustration 17 g00853767 17. Use a hoist and a lifting sling to position actuator group (26) and install bolts (27). The weight of the actuator group is approximately 28 kg (60 lb). Position bracket assembly (24) and install bolts (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 9/12 Illustration 18 g00853766 18. Install spacer (19). Use a hoist and a lifting sling to position actuator group (23) and install bolts (21). The weight of the actuator group is approximately 28 kg (60 lb). Position bracket assembly (20) and install bolts (22). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 19 g00856084 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 10/12 19. Install backup rings (12) and (16). Install O-ring seals (13), (14), (15), (17), and (18). Assemble line relief valves (10) and (11). Tighten nut (17A) to a torque of 80 10 N m (59 7 lb ft). Tighten nut (18A) to a torque of 33 5 N m (24 4 lb ft). Illustration 20 g00853764 20. Install line relief valve (11). Tighten the valves to a torque of 300 40 N m (220 30 lb ft). Illustration 21 g00853763 21. Install line relief valves (10). Tighten the valves to a torque of 300 40 N m (220 30 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 11/12 Illustration 22 g00853762 22. Assemble the flow compensator valves. Install springs (6), sleeves (7), springs (8), and valves (9). Illustration 23 g00853760 23. Install flow compensator valves (5). Illustration 24 g00853761 24. Install O-ring seals (3) and (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 12/12 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 25 g00853759 25. Position cover (2) and install bolts (1). Copyright 1993 - 2020 Caterpillar Inc. Tue Oct 20 14:39:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 1/12 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 385B EXCAVATOR CLS Configuration: 385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engine Disassembly and Assembly 385B and 5090B Excavators Excavator Systems Media Number -RENR5407-06 Publication Date -01/02/2016 Date Updated -12/02/2016 i01669933 Control Valve - Assemble - Right Travel, Left Travel, and Stick SMCS - 5051-012 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1862 Pliers 1 Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. Illustration 1 g00863333 1. Install plugs and O-ring seals (83). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 2/12 Illustration 2 g00862663 2. Install spools (80), (81), and (82). Install plugs and O-ring seals (79). Illustration 3 g00862523 3. Assemble resolver valve (27). Install ball (74) in valve (27). Install seat (72). Install backup rings (77) and (78). Install O-ring seals (73), (75), and (76). Note: Reduce the temperature of seat (72) before inserting the seat into the bore of valve (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 3/12 Illustration 4 g00862501 4. Assemble resolver valves (66). Install backup rings (70) and (71). Install O-ring seals (67), (68), and (69). Illustration 5 g00862404 5. Install resolver valves (66). Install plugs and O-ring seals (65). Illustration 6 g00862399 6. Install O-ring seals (64). Install plug (63) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 4/12 Illustration 7 g00862397 7. Position cover (62) and install bolts (61). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 5/12 Illustration 8 g00862390 8. Assemble differential relief valves. Install O-ring seal (56), spacers (57), spring (58), and valve (59) into body (60). Install plug (55). Illustration 9 g00862383 9. Install backup rings (50) and (53). Install O-ring seals (51), (52), and (54). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 6/12 Illustration 10 g00862381 10. Install differential valve (49). Tighten the differential valve to a torque of 235 10 N m (173 7 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 11 g00862378 11. Assemble all of the solenoid assemblies. Install springs (45), (46), and (47). Install retainer (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 7/12 Illustration 12 g00862376 12. Use Tooling (A) to install retaining ring (44). Illustration 13 g00862301 13. Install O-ring seals (42) and (43). Illustration 14 g00862297 14. Install valve (38), spring (39), O-ring seal (40), and solenoid (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 8/12 Illustration 15 g00862287 15. Install bolts (37). Illustration 16 g00862276 16. Install pistons (35). Install plugs and O-ring seals (36). Install O-ring seals (33) and (34). Install spacer (32). Illustration 17 g00862251 17. Install spacer (32). Use a hoist and a lifting sling to position actuator group (31) and install bolts (30). The weight of the actuator group is approximately 28 kg (60 lb). Position bracket assembly (29) and install bolts (28). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Engin... 9/12 Illustration 18 g00862206 18. Use a hoist and a lifting sling to position actuator group (26) and install bolts (25). The weight of the actuator group is approximately 28 kg (60 lb). Position bracket assembly (24) and install bolts (23). Install resolver (27). Tighten the resolver to a torque of 50 10 N m (37 7 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 19 g00863089 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 10/12 19. Install backup rings (17) and (20). Install O-ring seals (16), (18), (19), (21), and (22). Assemble line relief valves (10) and (11). Tighten nut (21A) to a torque of 80 10 N m (59 7 lb ft). Tighten nut (22A) to a torque of 33 5 N m (24 4 lb ft). Illustration 20 g00862180 20. Install line relief valve (15). Tighten the valve to a torque of 300 40 N m (220 30 lb ft). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 21 g00862158 21. Assemble load check valves (5) and (6). Install boss (14) and spring (13) in valve (12). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 11/12 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 22 g00862129 22. Assemble flow compensator valve (7). Install spring (8), sleeve (9), and spring (10) in valve (11). Illustration 23 g00862111 23. Install load check valves (5) and (6) and flow compensator valve (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

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385B & 385B L Excavators CLS00001-UP (MACHINE) POWERED BY 3456 Eng... 12/12 Illustration 24 g00853761 24. Install O-ring seals (3) and (4). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 25 g00861921 25. Position cover (2) and install bolts (1). Copyright 1993 - 2020 Caterpillar Inc. Tue Oct 20 14:40:33 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/10/20

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com