Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual Instant Download

Service Repair Manual Models 336D and336DL Excavator

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02424411 Piston Pump (Hydraulic Fan) - Install SMCS - 1387-012-QP; 5070-012-HFN Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 1 g01211400 1. Position piston pump (7) and install bolts (6). 2. Connect harness assembly (5). 3. Connect hose assemblies (3) and (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/2 Illustration 2 g01211399 4. Connect hose assembly (2). Illustration 3 g01206719 5. Close door (1). 6. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Refill Capacities". Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:24:21 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

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336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415451 Piston Motor (Hydraulic Fan) - Remove SMCS - 1386-011-QP; 5058-011-FM Removal Procedure Start By: a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g01207415 1. Bend locking tabs (1) backward. 2. Remove bolts (2) and hub (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/2 Illustration 2 g01207416 3. Use a suitable lifting device to position fan motor assembly (4) onto suitable cribbing. The weight of fan motor assembly (4) is approximately 68 kg (150 lb). Illustration 3 g01207418 4. Attach a suitable lifting device to piston motor (5). The weight of piston motor (5) is approximately 23 kg (50 lb). 5. Remove bolts (6) and fan motor (5). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:25:17 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/7 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415272 Piston Motor (Hydraulic Fan) - Disassemble SMCS - 1386-015-QP; 5058-015-FM; 5058-015-HFN Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9S-9152 Bearing Puller Gp 1 B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Start By: a. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/7 Illustration 1 g01207275 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2). Illustration 2 g01207276 2. Remove O-ring seal (3), port plate (4), and bearing cup (5). Illustration 3 g01207278 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 3/7 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (6), sleeve (7), poppet (8), spring (9), poppet (10), and O-ring seal (11). Illustration 4 g01207279 4. Remove bearing cone (12). Illustration 5 g01207280 5. Remove shim (13) and rotating group (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 4/7 Illustration 6 g01207281 6. Remove pistons (15) and retainer (16). 7. Remove bearing (17). Illustration 7 g01207282 8. Remove pins (18). Illustration 8 g01207283 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 5/7 Illustration 9 g01207284 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (C) and Tooling (B) in order to remove retaining ring (19). 10. Remove shim (23), spring (22), and shim (21). Illustration 10 g01207285 11. Remove swashplate (24) and shaft (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 6/7 Illustration 11 g01207287 12. Use Tooling (A) in order to remove bearing cone (26) from shaft (25). Illustration 12 g01207286 13. Use Tooling (C) in order to remove retaining ring (27). 14. Remove lip seal (28). Illustration 13 g01207288 15. Remove bearing cup (29). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/7 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415273 Piston Motor (Hydraulic Fan) - Assemble SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Illustration 1 g01207288 1. Install bearing cup (29). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/7 Illustration 2 g01207286 2. Install lip seal (28). 3. Use Tooling (C) in order to install retaining ring (27). Illustration 3 g01207624 4. Raise the temperature of bearing cone (26). 5. Install bearing cone (26) onto shaft (25). Illustration 4 g01207285 6. Install shaft (25) and swashplate (24). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 3/7 Illustration 5 g01207283 Illustration 6 g01207284 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 7. Install shim (21), spring (22), and shim (23). 8. Use Tooling (C) and Tooling (B) in order to install retaining ring (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 4/7 Illustration 7 g01207282 9. Install pins (18). Illustration 8 g01207281 10. Install bearing (17). 11. Install pistons (15) and retainer (16). Illustration 9 g01207280 12. Install rotating group (14) and shim (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 5/7 Illustration 10 g01207279 13. Install bearing cone (12). Illustration 11 g01207278 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 14. Install O-ring seal (11), poppet (10), spring (9), poppet (8), sleeve (7), and plug (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 6/7 Illustration 12 g01207276 15. Lower the temperature of bearing cup (5). 16. Install bearing cup (5), port plate (4), and O-ring seal (3). Illustration 13 g01207275 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install head (2) and bolts (1). End By: a. Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415453 Piston Motor (Hydraulic Fan) - Install SMCS - 1386-012-QP; 5058-012-FM installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 1 g01207418 1. Use a suitable lifting device to install piston motor (5). The weight of piston motor (5) is approximately 23 kg (50 lb). 2. Install bolts (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/2 Illustration 2 g01207416 3. Use a suitable lifting device to reposition fan motor assembly (4), as shown. The weight of fan motor assembly (4) is approximately 68 kg (150 lb). Illustration 3 g01207415 4. Install hub (3) and bolts (2). 5. Bend locking tabs (1) over bolts (2). End By: a. Install the fan. Refer to Disassembly and Assembly, "Fan - Install". Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:28:04 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02554917 Hydraulic Lockout Control - Remove SMCS - 5001-011-LK Removal Procedure Illustration 1 g01187398 1. Remove screws (2) and panel (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/2 Illustration 2 g01278781 2. Remove screws (6). Cut cable strap (8) and place switch (7) aside. 3. Remove bolt (4), bolt (5), and hydraulic lockout control (3). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:29:00 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02378526 Hydraulic Lockout Control - Disassemble SMCS - 5001-015-LK Disassembly Procedure Start By: a. Remove the hydraulic lockout control. Refer to Disassembly and Assembly, "Hydraulic Lockout Control - Remove". Illustration 1 g01187382 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/3 Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove retaining rings (1) and lever assembly (2). 2. Remove retaining ring (4), lever assembly (5), and spring (3). Illustration 2 g01187383 3. Pull back cover (8) in order to remove pin (7) from pipe assembly (6). Illustration 3 g01187385 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 3/3 4. Remove pin (10) from pin (9). 5. Remove spring (11) from cover (12). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:29:56 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D EXCAVATOR JBT Configuration: 336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02378527 Hydraulic Lockout Control - Assemble SMCS - 5001-016-LK Assembly Procedure Illustration 1 g01187385 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 2/3 1. Install spring (11) to cover (12). 2. Install pin (10) to pin (9). Illustration 2 g01187383 3. Install pin (7) to pipe assembly (6). 4. Slide cover (8) over pipe assembly (6). Illustration 3 g01187382 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Install spring (3), lever assembly (5), and retaining ring (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

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336D & 336D L Excavators JBT00001-UP (MACHINE) POWERED BY C9 Engine(... 3/3 6. Install lever assembly (2) and retaining rings (1). End By: a. Install the hydraulic lockout control. Refer to Disassembly and Assembly, "Hydraulic Lockout Control - Install". Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 23 09:30:52 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/23

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