Caterpillar Cat 325C EXCAVATOR (Prefix S2C) Service Repair Manual Instant Download
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Service Repair Manual Models 325C EXCAVATOR
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02374873 Inlet and Exhaust Valves - Remove and Install SMCS - 1105-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5S-1330 Valve Spring Compressor 1 Start By: a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/4 Illustration 1 g00991548 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Use Tooling (A) to compress valve spring (4). Remove retainer lock (6). 2. Remove Tooling (A). Remove spring retainer (5), valve spring (4), and washer (3). 3. Remove valve seal (1) and valve (2). 4. Repeat Steps 1 through 3 in order to remove the remaining inlet valves and exhaust valves. Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
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325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 3/4 Table 2 Required Tools Tool Part Number Part Description Qty A 5S-1330 Valve Spring Compressor 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00991548 The valve spring keepers can be thrown from the valve when the valve spring compressor is released. Ensure that the valve spring keepers are https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 4/4 properly installed on the valve stem. To help prevent personal injury, keep away from the front of the valve spring keepers and valve springs during the installation of the valves. 1. Lubricate valve (2) with clean engine oil. Install valve (2) in the cylinder head assembly. Install new valve seal (1) onto the valve guide. 2. Place the following items on the valve stem: washer (3), valve spring (4) and spring retainer (5). Note: A small amount of grease can be used to hold the retainer locks in position during installation. 3. Use Tooling (A) to compress valve spring (4). Install retainer lock (6). 4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves. End By: a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head - Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:31:25 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i01979506 Inlet and Exhaust Valve Guides - Remove and Install SMCS - 1104-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7793 Valve Guide Driver 1 B 9U-6895 Valve Guide Driver 1 Start By: a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/3 Illustration 1 g01029395 1. Use Tooling (A) to remove inlet valve guides (2) from the cylinder head assembly. Use Tooling (B) to remove exhaust valve guides (1) from the cylinder head assembly. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-7793 Valve Guide Driver 1 B 9U-6895 Valve Guide Driver 1 C 1U-7792 Guide Collar 1 D 149-4008 Guide Collar 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 3/3 Illustration 2 g01029395 1. Position inlet valve guide (2) and tap on the top of inlet valve guide (2). 2. Use Tooling (A) and Tooling (C) to install inlet valve guide (2). Install inlet valve guides (2) until the protrusion is 23.0 0.5 mm (0.90 0.02 inch) above the cylinder head assembly. 3. Use Tooling (B) and Tooling (D) to install exhaust valve guide (1). Install exhaust valve guide (1) until the protrusion is 17.8 0.5 mm (0.70 0.02 inch) above the cylinder head assembly. End By: a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:32:20 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02368759 Inlet and Exhaust Valve Seat Inserts - Remove and Install SMCS - 1103-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A(1) 6V-4194 Valve Seat Extractor 1 B(1) 165-5647 Valve Seat Extractor 1 C(1) 6V-4804 Handle 1 D(1) 6V-4192 Shaft 1 E(1) 6V-4199 Lifting Bracket 1 (1)Part of the 166-7441 Valve Seat Extractor Tool Group Start By: a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/4 Illustration 1 g00987231 Illustration 2 g00987198 Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert. 1. Install Tooling (A) in the exhaust valve seat insert. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 3/4 2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A) will expand below the edge of valve seat insert (1). Illustration 3 g00987225 3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn Tooling (C). Remove valve seat (1). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty F 149-6115 Installer 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 4/4 Illustration 4 g00987231 Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem projection. An excessive valve stem projection indicates that the valve seat insert is not seated or material was not cleaned from the bottom of the counterbore. 1. Turn Tooling (F) upside-down and use Tooling (F) and a press to install valve seat inserts (1) in the cylinder head assembly. End By: a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:33:16 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02221389 Engine Oil Filter Base - Remove SMCS - 1306-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/2 Dispose of all fluids according to local regulations and mandates. Note: Remove the turbocharger, if necessary. Refer to Disassembly and Assembly, "Turbocharger - Remove". Illustration 1 g01026328 1. Remove oil filter assembly (1) with Tooling (A). 2. Disconnect tube assembly (2) from the elbow assembly. 3. Remove engine oil filter base (3). Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:34:12 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02229026 Engine Oil Filter Base - Disassemble SMCS - 1306-015 Disassembly Procedure Start By: a. Remove the engine oil filter base and the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Filter Base and Oil Cooler - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/2 Illustration 1 g01124604 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. (1) Oil cooler bypass valve (2) Oil filter bypass valve Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:35:07 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02229174 Engine Oil Filter Base - Assemble SMCS - 1306-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/2 Illustration 1 g01124604 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. (1) Oil cooler bypass valve (2) Oil filter bypass valve End By: a. Install the engine oil filter base and the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Filter Base and Oil Cooler - Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:36:03 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02473092 Engine Oil Filter Base - Install SMCS - 1306-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/3 Illustration 1 g01026328 Illustration 2 g01185803 1. Position the gasket and engine oil filter base (3) over the engine oil cooler. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 3/3 2. Install the bolts that hold engine oil filter base (3) to the cylinder block. Tighten the bolts in sequence according to the following procedure: a. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 15 N m (11 lb ft). b. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 28 N m (21 lb ft). 3. Connect tube assembly (2) to engine oil filter base (3) . 4. Install oil filter assembly (1) with Tooling (A) . Follow the instructions with the oil filter assembly for the correct installation. Note: Install the turbocharger, if necessary. Refer to Disassembly and Assembly, "Turbocharger - Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:36:59 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i02958037 Engine Oil Cooler - Remove SMCS - 1378-011 Removal Procedure Start By: a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base - Remove". Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand. Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns. Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes. NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/3 Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01026362 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 3/3 1. Remove engine oil cooler (1) and the gasket from the cylinder block. 2. Remove O-ring seals (2) from the cylinder block. Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:37:55 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i01979965 Engine Oil Cooler - Install SMCS - 1378-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
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325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 2/2 Illustration 1 g01026362 1. Install O-ring seals (2) in the cylinder block. 2. Put the gasket and engine oil cooler (1) in the cylinder block. End By: a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base - Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Jul 7 07:38:50 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine(SE... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 325C EXCAVATOR S2C Configuration: 325C Material Handler S2C00001-UP (MACHINE) POWERED BY 3126 Engine Disassembly and Assembly 3126B Engines for Caterpillar Built Machines Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018 i01980628 Engine Oil Pump - Remove SMCS - 1304-011 Removal Procedure Start By: a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/7/7
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
