Caterpillar Cat 320DL Excavator (Prefix SPN) Service Repair Manual Instant Download
Please open the website below to get the complete manualnn// n
Download Presentation
Please find below an Image/Link to download the presentation.
The content on the website is provided AS IS for your information and personal use only. It may not be sold, licensed, or shared on other websites without obtaining consent from the author. Download presentation by click this link. If you encounter any issues during the download, it is possible that the publisher has removed the file from their server.
E N D
Presentation Transcript
Service Repair Manual Models 320DL Excavator
w 1/6(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i04554149 Fuel Injection Pump - Remove SMCS - 1251-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty Fuel System Protection Gp (1) A 278-4138 1 ( 1 ) This tool can only be used one time. Start By: A. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove and Install". Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be cleaned. Cleaning the components thoroughly will help to prevent dirt from entering the internal mechanism. Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging all hose assemblies helps to prevent fluid loss, and this helps to keep contaminants from entering the system. NOTICE Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/6(W) NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death. Note: Before opening the fuel system, the engine must be turned off for at least one minute. Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero before opening the fuel system. Note: Use Tooling (A) after any fuel line has been disconnected. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
w 3/6(W) Illustration 1 g01375105 Illustration 2 g02723312 (2) Fuel injection pump drive gear (3) Idler gear Note: Mark the teeth on pump drive gear (2) and idler gear (3) for installation purposes. 1. Remove cover (1) . 2. If you are reusing pump drive gear (2) , mark pump drive gear (2) and idler gear (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 4/6(W) 3. If replacing pump drive gear (2) or a problem is encountered, align the "33" Mark on fuel injection pump drive gear (2) with the "3" Mark on idler gear (3) by rotating the engine. Note: The No. 1 cylinder is at the top center position when the "33" Mark and the "3" Mark are in alignment. Illustration 3 g01375153 4. Disconnect hose assembly (4) . 5. Remove nut (5) . 6. Disconnect hose assemblies (6) and remove the washers. Discard the washers. 7. Disconnect harness assembly (7) . 8. Remove tube assembly (9) and remove bracket assembly (8) . Illustration 4 g01375195 9. Loosen clamp (12) and disconnect hose (13) . 10. Remove fitting (11) in order to disconnect tube assembly (10) and remove the washers. Discard the washers. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 5/6(W) Illustration 5 g01375184 11. Remove tube assembly (14) . 12. Disconnect harness assembly (15) . 13. Remove bolt (16) in order to remove hose assembly (17) and the washers. Discard the washers. 14. Remove bolt (19) in order to disconnect hose assembly (18) and the washers. Discard the washers. 15. Remove bolt (20) . Remove tube assembly (10) and the washers. Discard the washers. Illustration 6 g01375221 16. Remove bolts (22) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 6/6(W) 17. Remove two bolts (23) (not shown). 18. Remove bolts (24) . 19. Remove fuel injection pump (21) and the O-ring seal. 20. If you are reusing the pump drive gear, remove the pump drive gear and install the pump drive gear on the new fuel injection pump. The marks that were made during removal will be used to orient the fuel injection pump during installation. If a new gear is being used, transfer the mark from the original gear to the replacement gear for installation purposes. Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:33:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 1/5(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i04786161 Fuel Injection Pump - Install SMCS - 1251-012 Installation Procedure Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times. Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/5(W) Illustration 1 g01375221 Illustration 2 g02723322 (2) Fuel injection pump drive gear (3) Idler gear Note: Align timing marks on pump drive gear (2) and idler gear (3) that were made in the removal procedure 1. Position the O-ring seal and fuel injection pump (21) . 2. If you are reusing pump drive gear (2) , align the marks on pump drive gear (2) and idler gear (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 3/5(W) 3. If replacing the pump drive gear or a problem is encountered, refer to Testing and Adjusting, "Fuel Injection Timing-Check" for the correct procedure. 4. Install bolts (24) . 5. Install two bolts (23) (not shown). 6. Install bolts (22) . Illustration 3 g01375105 7. Install cover (1) . Illustration 4 g01375184 8. Install new washers and tube assembly (10) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 4/5(W) 9. Install new washers and connect hose assembly (18) . Install bolt (19) . Tighten bolt (19) to a torque of 34 4 N m (25 3 lb ft). 10. Install new washers and install hose assembly (17) . Install bolt (16) . Tighten bolt (16) to a torque of 34 4 N m (25 3 lb ft). 11. Connect harness assembly (15) . 12. Install tube assembly (14) . Tighten each end of tube assembly (14) to a torque of 41 5 N m (30 4 lb ft). Illustration 5 g01375195 13. Install new washers and connect tube assembly (10) . Install fitting (11) . Tighten fitting (11) to a torque of 25 + 3 - 0 N m (18 + 2 - 0 lb ft). 14. Connect hose (13) and tighten clamp (12) . Illustration 6 g01375153 15. Install bracket assembly (8) and tube assembly (9) . Tighten each end of tube assembly (9) to a torque of 19 5 N m (14 4 lb ft). 16. Connect harness assembly (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 5/5(W) 17. Install new washers and connect hose assemblies (6) . 18. Install nut (5) . Tighten nut (5) to a torque of 34 4 N m (25 3 lb ft). 19. Connect hose (4) . End By: Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:34:33 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 1/3(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02746250 Fuel Injection Pump Gear - Remove SMCS - 1251-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5F-7465 Puller Gp 1 Start By: a. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove". b. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/3(W) before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01375404 1. Remove nut (1). Illustration 2 g01375405 2. Use Tooling (A) in order to remove fuel injection pump gear (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 3/3(W) Illustration 3 g01375406 3. Remove key (3). Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:35:29 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 1/2(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i04762770 Fuel Injection Pump Gear - Install SMCS - 1251-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01375406 1. Install key (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/2(W) Illustration 2 g01375407 Note: The use of a soft jaw vice is to keep fuel injection pump gear (2) stationary to tighten nut (1) . 2. Place fuel injection pump gear (2) into a soft jaw vice. Tighten nut (1) to a torque of 90 6 N m (66 4 lb ft). End By: a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install". b. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:36:24 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 1/3(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02746266 Electronic Unit Injector - Remove SMCS - 1290-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5F-4764 Pry Bar 1 B 278-4138 Fuel System Protection Gp(1) 1 (1)This tool can only be used one time. Start By: a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". b. Remove the fuel Injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/3(W) Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Do not open the high pressure fuel system without allowing the fuel system to purge. After the engine has shut down, allow the fuel system to purge for ten minutes. This operating fuel system contains high pressure. Exposure to high pressure fuel can result in personal injury. Note: Before opening the fuel system, the engine must be turned off for at least one minute. Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero before opening the fuel system. Note: Use Tooling (B) after any fuel line has been disconnected. Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Note: Put identification marks on harness assemblies and electronic unit injectors for installation purposes. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 3/3(W) Illustration 1 g01375478 1. Loosen nuts (2). 2. Disconnect harness assembly (1). Illustration 2 g01375483 3. Remove bolt (3) and the washer. 4. Place an identification mark on electronic unit injector (4) for installation purposes. Each electronic unit injector must be reinstalled in the original location. Use Tooling (A) in order to remove electronic unit injector (4). 5. Remove clamp (5) (not shown). 6. Repeat Steps 1 through 5 for the remaining electronic unit injectors. Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:37:20 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 1/2(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i05281314 Electronic Unit Injector - Install SMCS - 1290-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01375483 1. Install a new O-ring and a new copper washer onto the electronic unit injector (not shown). Install clamp (5) (not shown) onto electronic unit injector (4) . Install electronic unit injector (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
w 2/2(W) 2. Install bolt (3) and the washer. Note: Note the orientation of the washer for installation. Illustration 2 g01375478 3. Connect harness assembly (1) and tighten nuts (2) to a torque of 2.5 N m (22 lb in). 4. Repeat Steps 1 through 3 for the remaining electronic unit injectors. End By: a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove". b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Tue Feb 4 18:38:16 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
w 1/2(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR SPN Configuration: 320D L Excavator SPN00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02747029 Turbocharger - Remove SMCS - 1052-011 Removal Procedure Illustration 1 g01375920 1. Loosen clamp (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/2/4
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com