Caterpillar Cat 225D EXCAVATOR Service Repair Manual Instant Download

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  1. Service Repair Manual Model 225DEXCAVATOR

  2. w 1/3(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225D EXCAVATOR 2SJ Configuration: 225D EXCAVATOR 2SJ00001-UP (MACHINE) POWERED BY 3208 ENGINE Disassembly and Assembly 37-MT, 41-MT, and 42-MT Series Starting Motors Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008 i01557321 General Information SMCS - 1453 37-MT and 41-MT Starting Motors Illustration 1 g00782868 37-MT and 41-MT Cross section view (1) Nut (Battery) (2) Solenoid Mounting Screws (3) Pinion https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  3. w 2/3(W) (4) Pinion Drive Housing Bolts (5) Shift Lever Housing Bolts (6) Field Winding Screws (7) Laminated Core (8) Rear Housing Bolts (9) Brush (10) Commutator (11) Brush Lead Screws (12) Motor Terminal Bolt (13) Motor Terminal Nut 42-MT Starting Motors Illustration 2 g00801373 42-MT Cross section view (1) Nut (Battery) (2) Solenoid Mounting Screws (3) Pinion (4) Pinion Drive Housing Bolts (5) Shift Lever Housing Bolts https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  4. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

  5. w 3/3(W) (6) Field Winding Screws (7) Laminated Core (8) Brush (9) Commutator (10) Ground Terminal Nut (11) Brush Lead Screws (12) Rear Housing Bolt (13) Motor Terminal Bolt (14) Motor Terminal Nut Copyright 1993 - 2019 Caterpillar Inc. Fri Sep 6 20:39:25 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  6. w 1/6(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225D EXCAVATOR 2SJ Configuration: 225D EXCAVATOR 2SJ00001-UP (MACHINE) POWERED BY 3208 ENGINE Disassembly and Assembly 37-MT, 41-MT, and 42-MT Series Starting Motors Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008 i01559954 Starting Motor - Disassemble - 42-MT SMCS - 1453-015 Disassemble the Starting Motor Note: The disassembly and assembly that follows is of the 24 volt starting motor. The 12 volt is similar. Table 1 Required Tools Tool Part Number Part Description Quantity A 1P-1855 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 Illustration 1 g00810559 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  7. w 2/6(W) 1. Disconnect wire assembly (4) from solenoid (1). Disconnect motor terminal connector (3) from the starting motor housing. 2. Remove three bolts (2) from the shift lever housing. Do not disassemble the solenoid. The parts inside the solenoid are not serviceable. Illustration 2 g00818016 3. Remove the O-ring seal and bushing (5) . Illustration 3 g00810580 4. Remove the nut (6). Remove the solenoid from the shift lever housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  8. w 3/6(W) Illustration 4 g00810574 5. Remove the negative terminal nuts "-", wire assembly (2), and washers. Remove six bolts (8) and rear housing (7) . Illustration 5 g00818558 6. If necessary, remove bushing (9) from the rear housing. Illustration 6 g00810576 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  9. w 4/6(W) 7. Remove washer (12) from the armature shaft. Lift brush springs (10) and pull the brushes away from the commutator. Position the brush springs (10) on the side of the brushes in order to hold the brushes in the holders. 8. Disconnect field winding leads (13) from brush holder (11). Remove the brush holder. Illustration 7 g00818538 9. Remove brushes (15) and negative "-" terminal (14) from the brush holders. Illustration 8 g00810579 10. Scribe a line on the pinion drive, the shift lever and the starting motor housings for the correct alignment at assembly. 11. Remove six bolts (17) and pinion drive housing (16) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  10. w 5/6(W) Illustration 9 g00810582 12. Remove retainer (18) with tool (A). Remove shift lever pin (20). If necessary, remove the O -ring seals from the shift lever pin. 13. Remove pinion drive (19) and the shift lever. Illustration 10 g00810585 14. Remove the brake disc from the armature shaft. Remove five bolts (22), shift lever housing (21) and the washer. If necessary, remove the outside O-ring seals. 15. If necessary, remove the seal and the bushing from the shift lever housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  11. w 6/6(W) Illustration 11 g00810588 16. Remove armature (22) from the starting motor housing. Illustration 12 g00810589 17. Remove the following components from the starting motor housing: eight screws (26), pole shoes (25) and field winding coil (24). It may be necessary to use an impact driver to remove screws (26) . 18. Clean the armature, field winding coil and pinion drive with mineral spirits and a brush. Note: If the commutator is dirty, the commutator may be cleaned with Number 00 sandpaper. Do not use emery cloth. 19. Inspect all parts for wear and damage. Copyright 1993 - 2019 Caterpillar Inc. Fri Sep 6 20:40:13 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  12. w 1/7(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225D EXCAVATOR 2SJ Configuration: 225D EXCAVATOR 2SJ00001-UP (MACHINE) POWERED BY 3208 ENGINE Disassembly and Assembly 37-MT, 41-MT, and 42-MT Series Starting Motors Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008 i01365545 Starting Motor - Disassemble - 37-MT and 41-MT SMCS - 1453-015 Disassemble the Starting Motor Start By: A. Remove the starting motor from the machine. Note: The disassembly of the 12 volt starting motor is similar to the disassembly of the 24 volt starting motor. Table 1 Required Tools Tool Part Number Description Quantity A 1P-1855 Retaining Ring Pliers 1 Illustration 1 g00810179 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  13. w 2/7(W) 1. Disconnect and remove shunt wire assembly (4) and motor terminal connector "MTR" (3) from the solenoid (1) and starting motor. Illustration 2 g00820183 Illustration 3 g00810580 2. Remove the plug (5) and seal from the shift lever housing. Remove the nut (6) that is inside the shift lever housing. The nut holds the plunger to the shift lever. 3. Remove bolts (2) and solenoid (1) from the shift lever housing. Do not disassemble the solenoid. The parts inside the solenoid are not serviceable. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  14. w 3/7(W) Illustration 4 g00810222 Illustration 5 g00810478 4. Mark the following components for correct assembly: rear housing (8), pinion drive, shift lever housing and starting motor housing. Remove four bolts (7) and rear housing (8). Remove washer (9) from the armature. Remove the O-ring seal from the starting motor housing, if necessary. Illustration 6 g00810242 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  15. w 4/7(W) 5. Remove bushing (10) from the rear housing, if necessary. Illustration 7 g00810245 6. Lift each brush spring (12) and put the spring on the left side of the brush (14). Disconnect three leads (11) and remove brush holder (13) . 7. Remove brushes (14) from the brush holder. Illustration 8 g00810249 8. Remove six bolts (16) and pinion drive housing (15) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  16. w 5/7(W) Illustration 9 g00810257 9. Remove bushing (17) from the pinion drive housing, if necessary. Illustration 10 g00810266 Illustration 11 g00810429 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  17. w 6/7(W) Illustration 12 g00810272 10. Drive retainer (18) backward away from ring (20) that is below the retainer. Remove the ring and the retainer. Remove armature (19) from pinion drive (21) and the starting motor and the shift lever housing (23). Remove the washer (22) from the armature (19) . Note: The pinion drive that is on the 41-MT starting motor is not the same pinion drive that is shown. The pinion drive is similar to a 42-MT starting motor. Refer to Disassembly and Assembly, "Starting Motor - Disassemble". 11. Remove pinion drive (21) from the shift lever forks (25) . 12. Remove five bolts (26) and shift lever housing (23). Remove ring (24) with tool (A), pin (27) and shift lever (25). Remove the seals from the pin, if necessary. 13. Remove the O-ring seal from the shift lever housing, if necessary. Illustration 13 g00810276 14. Remove seal (28) and bushing (29) from the shift lever housing, if necessary. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  18. w 7/7(W) Illustration 14 g00810281 15. Remove eight screws (32), field winding coil (30), and pole shoes (31) from the starting motor housing. It may be necessary to use an impact driver to remove screws (32). One of the screws is the negative terminal. 16. Clean the armature, field winding coil, and pinion drive with mineral spirits and a brush. Note: If the commutator is dirty, the commutator may be cleaned with Number 00 sandpaper. Do not use emery cloth. 17. Inspect all parts for wear and damage. Copyright 1993 - 2019 Caterpillar Inc. Fri Sep 6 20:41:00 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  19. w 1/6(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225D EXCAVATOR 2SJ Configuration: 225D EXCAVATOR 2SJ00001-UP (MACHINE) POWERED BY 3208 ENGINE Disassembly and Assembly 37-MT, 41-MT, and 42-MT Series Starting Motors Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008 i01560148 Starting Motor - Assemble - 42-MT SMCS - 1453-016 Assemble the Starting Motor Table 1 Required Tools Tool Part Number Part Description Quantity A 1P-1855 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 Illustration 1 g00810589 1. Put SAE 20W oil on all bushings, seals and oil wicks. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  20. w 2/6(W) 2. Put field winding coil (24) and pole shoes (25) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (26). Tighten screws (26) to a torque of 20.3 2.3 N m (179.7 20.4 lb in). Illustration 2 g00810588 3. Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Put armature (23) into the starting motor housing. Illustration 3 g00810585 4. Install the outside O-ring seals if it is necessary. Install the shift lever housing (21). Install five bolts (22). Install the brake disc on the armature shaft. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  21. w 3/6(W) Illustration 4 g00810582 5. Install the pinion drive (19) and the shift lever. Install the O-ring seal if it is necessary. Install the shift lever pin (20). Install the retainer (18) with tool (A) . Illustration 5 g00810579 6. Align the pinion drive housing (16). Install six bolts (17) . Illustration 6 g00818538 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  22. w 4/6(W) 7. Install brushes (15) and negative "-"terminal (14) in the brush holders. Install brush spring (10) against the side of each brush. Illustration 7 g00810576 8. Install the brush holder. Connect the field winding leads (13) to the brush holder (11) . 9. Put the washer (12) onto the armature assembly. Push the brushes (10) into the holders so that the springs are on top of the brushes. Illustration 8 g00818558 10. Install the bushing (9) into the rear housing if it is necessary. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  23. w 5/6(W) Illustration 9 g00810574 11. Install six bolts (8) and rear housing (7). Torque bolts (8) to 5.7 1.1 N m (50.4 9.7 lb in). Install wire assembly (2), washers, and negative terminal nuts "-". Illustration 10 g00810559 12. Install solenoid (1). Align the solenoid link with the hole in the shift lever. Install three bolts (2) in the shift lever housing. Torque bolts (2) to 17.8 3.7 N m (157.5 32.7 lb in). 13. Install wire assembly (4). Connect motor terminal "MTR" (3) to the starter motor housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  24. w 6/6(W) Illustration 11 g00810580 14. Install pinion clearance adjustment nut (6) . 15. Adjust pinion clearance. Refer to Testing and Adjusting, "Pinion Clearance - Adjust" for pinion clearance adjustments. Illustration 12 g00818016 16. Install the O-ring seal and bushing (5) . Copyright 1993 - 2019 Caterpillar Inc. Fri Sep 6 20:41:48 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  25. w 1/9(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 225D EXCAVATOR 2SJ Configuration: 225D EXCAVATOR 2SJ00001-UP (MACHINE) POWERED BY 3208 ENGINE Disassembly and Assembly 37-MT, 41-MT, and 42-MT Series Starting Motors Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008 i01559761 Starting Motor - Assemble - 37-MT and 41-MT SMCS - 1453-016 Assemble the Starting Motor Table 1 Required Tools Tool Part Number Description Quantity A 1P-1855 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 Illustration 1 g00810281 1. Put SAE 20W oil on all bushings, seals and oil wicks. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  26. w 2/9(W) 2. Put field winding coil (29) and pole shoes (30) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (31). Tighten to a torque of 20.3 2.3 N m (179.7 20.4 lb in). Illustration 2 g00810276 3. Install bushing (27) and seal (28) into the shift lever housing. Use tool group (B) . Illustration 3 g00810419 4. Put the O-ring on the shift lever housing (22) . 5. Install the seals on pin (26). Hold shift lever (24) in shift lever housing (22) and install pin (19) through the housing and lever (24). Install ring (23) with tool (A) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  27. w 3/9(W) Illustration 4 g00810272 6. Put shift lever housing (22) in position on the starting motor housing. Install bolts (25) and tighten bolts (25) to a torque of 18.9 2.6 N m (167.3 23.0 lb in). Illustration 5 g00810429 7. Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Install washer (21) on armature (18). Put armature (18) into the starting motor housing. Hold pinion drive (20) in the shift lever fork and insert armature (18) through the shift housing and pinion drive. Note: The pinion drive that is on the 41-MT starting motor is not same pinion drive that is shown. The pinion drive is similar to a 42-MT starting motor. Refer to Disassembly and Assembly, "Starting Motor - Assemble". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  28. w 4/9(W) Illustration 6 g00810266 8. Put retainer (17) on armature shaft (18). Install ring (19) into the groove and force retainer (17) over ring (19) in order to lock the ring in position. Illustration 7 g00810257 9. Install bushing (16) into the pinion drive housing with tool group (B) . Illustration 8 g00810444 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  29. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

  30. w 5/9(W) Illustration 9 g00810249 10. Put pinion drive housing (14) in position on shift lever housing (22). Install bolts (15) and tighten the bolts to a torque of 23.7 6.1 N m (209.8 54.0 lb in). Illustration 10 g00810455 Illustration 11 g00810245 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2019/9/6

  31. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

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