Case IH 3210 3220 3230 4210 4220 4230 and 4240 Tractors Operator’s Manual Instant Download (Publication No.9-24844)
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Alt+ to display template information Alt= to hide template information 3210, 3220, 3230, 4210, 4220, 4230 and 4240 Tractors TRIM THIS EDGE Don 9-24844 Template Date: 1994_05_26 Template Name: OM_1_col TRIM THIS EDGE RIGHT PAGE
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. ! Template Date: 1994_05_26 Template Name: OM_1_col M171B Safety Decals on this machine use the words Danger, Warning or Caution, which are defined as follows: DANGER: Indicates an immediate hazard situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury. The color associated with Warning is ORANGE. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. TRIM THIS EDGE WA R N I N G IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: ! Alt+ to display template information Alt= to hide template information Is instructed in safe and proper use of the machine. Reads and understands the Manual(s) pertaining to the machine. Reads and understands ALL Safety Decals on the machine. Clear the area of other persons. Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow Case Corporation instructions on machine operation and maintenance. Don 9-24844 Copyright 1996 Case Corporation March, 1994 (Revised November, 1996) CASE and IH are registered trade marks of Case Corporation TRIM THIS EDGE LEFT PAGE
GENERAL TABLE OF CONTENTS TO THE OWNER .............................................................................................. 1 Alt+ to display template information Alt= to hide template information IDENTIFICATION NUMBERS .......................................................................... 4 SAFETY/DECALS ............................................................................................ 7 INTENDED USE ............................................................................................ 7 GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ........ 8 TRANSPORTING PASSENGERS ................................................................. 8 OPERATION .................................................................................................. 8 LEAVING THE TRACTOR ............................................................................. 9 IMPLEMENTS ................................................................................................ 9 PTO OPERATION ......................................................................................... 9 SERVICE ..................................................................................................... 10 BASIC RULE ................................................................................................ 10 MOUNTING AND DISMOUNTING THE TRACTOR .................................... 11 SAFETY DECALS ........................................................................................ 12 ROLL OVER PROTECTIVE STRUCTURE (ROPS) .................................... 18 TRIM THIS EDGE INSTRUMENTS/CONTROLS ......................................................................... 20 DIGITAL INSTRUMENT CLUSTER ............................................................. 22 OPERATING CONTROLS (XL CAB, LP CAB, PLATFORM) ...................... 26 OPERATING CONTROLS (NON-CAB TRACTORS) .................................. 42 OPERATORS SEAT .................................................................................... 49 OPERATING INSTRUCTIONS ...................................................................... 52 BEFORE STARTING THE ENGINE ............................................................ 52 SERVICE INDICATOR LAMPS AND GAUGES .......................................... 53 RUN IN PROCEDURE ................................................................................. 53 SEAT BELT (IF EQUIPPED) ....................................................................... 55 NORMAL STARTING PROCEDURE .......................................................... 56 STOPPING THE ENGINE ........................................................................... 58 COLD TEMPERATURE OPERATION ......................................................... 59 TOWING THE TRACTOR ............................................................................ 63 HOW TO TRANSPORT THE TRACTOR .................................................... 64 TRANSMISSION OPERATING INSTRUCTIONS ....................................... 65 DIFFERENTIAL LOCK ................................................................................. 74 MFD OPERATION ....................................................................................... 75 CAB AIR FLOW ARRANGEMENTS (XL CAB) ............................................ 76 AIR CONDITIONER OPERATION .............................................................. 79 Template Date: 1994_05_26 Template Name: OM_1_col I TRIM THIS EDGE RIGHT PAGE
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CAB AIR FLOW ARRANGEMENTS (LOW PROFILE CAB) ...................... 80 POWER TAKEOFF (PTO) ........................................................................... 81 DRAWBAR OPERATION ............................................................................. 88 COMBINED AUTO HITCH AND 2 PIECE DRAWBAR ................................ 89 HEIGHT ADJUSTABLE TRAILER HITCH .................................................. 91 TRAILER/IMPLEMENT DRAWBAR DIMENSIONS .................................... 94 TRACTOR WARNING LAMPS AND DIRECTION TURN SIGNALS ........... 95 Template Date: 1994_05_26 Template Name: OM_1_col FIELD OPERATION ....................................................................................... 97 DRAWBAR PREPARATION ........................................................................ 97 THREE POINT HITCH SYSTEM PREPARATION ...................................... 99 THREE POINT HITCH OPERATION ........................................................ 108 FRONT HITCH PREPARATION ................................................................ 114 REMOTE HYDRAULICS OPERATION ..................................................... 116 AUXILIARY POWER CONNECTIONS ...................................................... 121 DIGITAL INSTRUMENT CLUSTER PROGRAMMING ............................. 123 HOURMETER ............................................................................................ 133 IMPLEMENT MONITOR ............................................................................ 135 ROPS FRAME .......................................................................................... 136 TRIM THIS EDGE TIRES/WHEELS/SPACING/BALLAST ....................................................... 137 TIRE AND WHEEL EQUIPMENT .............................................................. 137 TIRE PRESSURES AND LOAD CAPACITIES .......................................... 139 TIRE AND WHEEL SERVICE ................................................................... 143 FRONT TO REAR TIRE SIZE COMBINATIONS ...................................... 143 FRONT WHEEL TREAD POSITIONS ....................................................... 144 REAR WHEEL TREAD POSITIONS ......................................................... 147 TOE-IN SETTING ...................................................................................... 149 WHEEL BOLT TORQUES ......................................................................... 151 MFD AXLE STEERING STOP ADJUSTMENT ......................................... 153 MFD AXLE OSCILLATION STOPS ........................................................... 154 FRONT WHEEL FENDERS ...................................................................... 157 TRACTOR BALLAST ................................................................................. 158 Alt+ to display template information Alt= to hide template information LUBRICATION/FILTERS/FLUIDS .............................................................. 168 HOURMETER ............................................................................................ 168 LUBRICATION/MAINTENANCE CHART .................................................. 169 LUBRICATION/MAINTENANCE CHART .................................................. 170 HOOD AND SIDE COVERS ...................................................................... 171 GREASE POINTS ..................................................................................... 174 CAPACITIES ............................................................................................. 176 ENGINE LUBRICATION ............................................................................ 177 FUEL SYSTEM .......................................................................................... 181 COOLING SYSTEM .................................................................................. 188 AIR INDUCTION SYSTEM ........................................................................ 193 TRANSMISSION LUBRICATION .............................................................. 197 II TRIM THIS EDGE LEFT PAGE
MECHANICAL FRONT DRIVE (MFD) AXLE ............................................. 200 2WD FRONT WHEEL BEARINGS ............................................................ 202 FRONT PTO LUBRICATION ..................................................................... 203 OPERATORS CAB .................................................................................... 204 Alt+ to display template information MAINTENANCE/ADJUSTMENTS ............................................................... 209 COOLING SYSTEM ................................................................................... 209 FAN/ALTERNATOR BELT AND COMPRESSOR BELT ........................... 210 OPERATORS CAB .................................................................................... 211 BRAKES .................................................................................................... 213 ENGINE CLUTCH ...................................................................................... 222 ADJUSTING THE AUTOMATIC HITCH .................................................... 227 VALVE CLEARENCES .............................................................................. 228 Alt= to hide template information ELECTRICAL SYSTEM ............................................................................... 229 SPECIFICATIONS ..................................................................................... 229 GENERAL SERVICE INFORMATION ....................................................... 230 FUSES ....................................................................................................... 232 BATTERY .................................................................................................. 234 BULB AND LAMP REPLACEMENT .......................................................... 238 TRIM THIS EDGE MACHINE STORAGE ................................................................................... 245 SPECIFICATIONS ........................................................................................ 247 GENERAL MACHINE ................................................................................ 247 DIESEL ENGINE ....................................................................................... 250 TRAVEL SPEEDS ..................................................................................... 255 SPEED CHART ADJUSTMENT FOR ALTERNATIVE TIRES .................. 260 APPROXIMATE TRACTOR MEASUREMENTS ....................................... 261 APPROXIMATE TRACTOR WEIGHTS ..................................................... 269 NOISE LEVELS ......................................................................................... 272 Template Date: 1994_05_26 Template Name: OM_1_col DETAIL INDEX ............................................................................................. 249 III TRIM THIS EDGE RIGHT PAGE
TO THE OWNER 4240 TRACTOR With Mechanical Front Drive (MFD) and Low Profile Cab Alt+ to display template information Alt= to hide template information TRIM THIS EDGE DD96F162 Dealer Stamp Template Date: 1994_04_29 Template Name: OM_1_col Manufacturer: CASE UNITED KINGDOM LIMITED Wheatley Hall Road Doncaster South Yorkshire DN2 4PG ENGLAND NOTE: This operators manual replaces the previous operators manual 9-24843. 1 TRIM THIS EDGE RIGHT PAGE
TO THE OWNER__________________________________________________ TO THE OWNER Template Date: 1994_04_29 Template Name: OM_1_col This manual contains important information about the safe operation, adjustment and maintenance of your Case Tractor. Refer to the Detail Index at the end of this manual for locating specific items about your tractor. The right and left of the tractor in this manual are the same as your right and left when sitting in the tractor seat looking forward. DO NOT operate or permit anyone to operate or service this tractor until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this tractor correctly and safely. This tractor, with standard equipment and authorized attachments, is intended to be used for farming, etc. DO NOT use this tractor for any application or purpose other than those described in this manual. Consult an authorized dealer or the Case Corporation on changes, additions or modifications that can be required for this tractor to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. TRIM THIS EDGE The Operators Manual is stored in the manual compartment equipped on this tractor. Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any further information or assistance about your tractor. Your dealer has technicians with special training that know the best methods of repair and maintenance for your tractor. Alt+ to display template information Alt= to hide template information IMPORTANT: This operators manual is part of your tractor. If the tractor is sold, loaned or rented the operators manual MUST go with it. G06430B OPERATORS MANUAL STORAGE 2 TRIM THIS EDGE LEFT PAGE
TO THE OWNER Official Justifying Documents Alt+ to display template information Declaration of Conformity Alt= to hide template information This tractor complies with the provisions of directive (89/336/EEC) : - Electromagnetic Compatibility TRIM THIS EDGE Template Date: 1994_04_29 Template Name: OM_1_col 3 TRIM THIS EDGE RIGHT PAGE
IDENTIFICATION NUMBERS PRODUCT IDENTIFICATION AND SERIAL NUMBERS Write your machine Model number, Product Identification Number (P.I.N.), and Serial numbers on the lines provided below. If needed, give these numbers to your Case dealer when you need parts or information for your machine. Template Date: 1994_04_29 Template Name: OM_1_col Make a record of the numbers. Keep the record and your Manufacturers Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency. Serial Number Locations TRACTOR - WITH CAB OR PLATFORM TRACTOR - WITH 2 OR 4 POST ROPS FRAME TRIM THIS EDGE J00734 H00901 Alt+ to display template information Alt= to hide template information Model Number_________________ Product Identification Number _____________________________ Model Number _________________ Product Identification Number _____________________________ CAB PLATFORM J00624 H00101 Serial Number _________________ Serial Number__________________ 4 TRIM THIS EDGE LEFT PAGE
IDENTIFICATION NUMBERS 4 POST ROPS FRAME 2 POST ROPS FRAME Alt+ to display template information Alt= to hide template information H01114A H01136 Serial Number _________________ Serial Number__________________ ENGINE TRANSMISSION TRIM THIS EDGE D10805 H00911 Serial Number _________________ Serial Number__________________ Template Date: 1994_04_29 Template Name: OM_1_col MFD AXLE SERIAL NUMBERS - DECAL D24906 H01921 Serial Number _________________ Serial Number__________________ 5 TRIM THIS EDGE RIGHT PAGE
IDENTIFICATION NUMBERS Transmission and PTO Identification Number EXAMPLE: BTX Template Date: 1994_04_29 Template Name: OM_1_col The suffix letter, BTX denotes the build of the unit. The first letter denotes the type of drive train, B = fast speed transmission, J = fast speed transmissions with 30 km/h and 15 speeds, H = fast speed transmissions with 40 km/h and 16 speeds, G = slow speed transmission. The second letter denotes the bevel gear ratio, T = 11:52, The third letter denotes the operating speeds for the PTO shafts as shown below. M = 540/1000 rpm Shiftable N = 540/750 rpm Shiftable U = 555 rpm Upper Shaft W = 580 rpm Upper Shaft X = 606 rpm Upper Shaft TRIM THIS EDGE NOTE: All upper shafts will have 6 splines. When applicable, dual speed installations are indicated by a fourth suffix letter D. The lower shaft will usually have 21 splines. However, a 6 spline shaft may be installed for some markets. Alt+ to display template information Alt= to hide template information 6 TRIM THIS EDGE LEFT PAGE
SAFETY/DECALS SAFETY ! ! Before operating, read and comply with the operators manual and safety instructions. Alt+ to display template information Alt= to hide template information Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and operations of all controls before you try to operate. MAKE SURE YOU CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate. The safety information given in this manual does not replace safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment needed by the local laws and regulations. CASE is continuing to work for your safety: by making tractors with better protection and by giving these rules for safe operation. TRIM THIS EDGE THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. ! M171B INTENDED USE This Case tractor is designed solely for use in customary agricultural or similar operation (intended use). Template Date: 1994_04_29 Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user. Template Name: OM_1_col Compliance with and strict adherance to the conditions of operation, service and repair as specificed by the manufacturer also constitutes essential elements for the intended use. This Case tractor should be operated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention). The accident prevention regulations, all other generally recognised regulations on safety and occupational medicine and the road traffic regulations must be observed at all times. Any arbitrary modifications carried out on the tractor will relieve the manufacturer of all liability for any resulting damage or injury. 7 TRIM THIS EDGE RIGHT PAGE
SAFETY/DECALS GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ! ! Template Date: 1994_04_29 Template Name: OM_1_col In addition to the instructions contained in this operator s manual, also observe the general safety and accident prevention regulations. Always comply with local traffic regulations when driving on public roads. Before starting work, familiarize yourself with all the controls and instruments and their functions. During work is too late. Start the engine only from the operator s seat. Never attempt to start engine by shorting across the starting motor terminals as the machine may immediately start to move. Before moving away, always check the immediate vicinity of the machine (e.g. for children). Ensure adequate visibility. Never run the engine in a closed building. Proper ventilation is required. Clothing worn by the operator must be close-fitting. Avoid wearing loose jackets, shirts or ties. Handle fuel with care as it is highly flammable. Never refuel the machine in the vicinity of naked flames or sparks. Do not smoke during refuelling. Always stop the engine and remove the main switch key before refuelling. Fill fuel tank outdoors. Clean up any spilled fuel immediately. Prevent fires by keeping the machine clean. Take care when handling brake fluid and battery acid (toxic and corrosive). TRIM THIS EDGE Alt+ to display template information Alt= to hide template information TRANSPORTING PASSENGERS ! ! Passengers may only be carried if a proper passenger seat is fitted. The carrying of passengers is otherwise not permitted. OPERATION ! ! Always adapt your ground speed to the ground conditions. Avoid making sharp turns when driving up or down slopes or when driving across the slope. Do not attempt to turn the machine with the differential lock engaged. When driving down slopes, never depress the clutch and change gear. Attach trailers and/or implements correctly. The operating, steering and braking behaviour will be affected by attaching implements, trailers and ballast weights. Therefore ensure adequate steering and braking power. See Page 158. Observe maximum permissible axle loads and total weights, See page 271. When making turns with towed or mounted implements, always take into consideration the width and inertia of the implement. 8 TRIM THIS EDGE LEFT PAGE
SAFETY/DECALS LEAVING THE TRACTOR ! ! Alt+ to display template information When leaving the tractor, ensure that it will not roll away (apply park lock, wheel wedges) stop the engine, see page 16 and page 59. Remove the main switch key and lock the operator s cab (when equipped). Never leave the tractor unattended as long as the engine is still running. Never leave the operator s platform/cab when driving. Lower implement or equipment to the ground before leaving the tractor. Alt= to hide template information IMPLEMENTS ! ! Attach implements and trailers to the tractor only using the prescribed drawbars or hitches, see page 88, page 99 and page 114. Take particular care when attaching trailers or implements. Prevent trailer and implement from rolling away. Operate tractor only when all guards are fitted and in their correct position. TRIM THIS EDGE PTO OPERATION ! ! Always shut off engine before connecting or disconnecting drive shaft. When operating the PTO, no-one must be allowed to remain in the vicinity of the rotating PTO stub shaft or drive shaft. Guards for drive shaft and PTO stub shaft must be fitted, see page 86. High-inertia implements do not become stationary immediately when PTO is disengaged. Allow sufficient time for implement to coast down to a halt before cleaning or adjusting. As soon as drive shaft has been removed, install guard over PTO stub shaft. Template Date: 1994_04_29 Template Name: OM_1_col 9 TRIM THIS EDGE RIGHT PAGE
SAFETY/DECALS SERVICE ! ! Template Date: 1994_04_29 Template Name: OM_1_col DO NOT service the tractor with the engine running. Follow the instructions in this manual or see your dealer. Escaping fluid (fuel or hydraulic oil) under high pressure can penetrate the skin and cause serious injury. If any fluid is injected into the skin, consult a doctor immediately as other-wise serious infections may result. Dispose of oil, fuel and filters in accordance with local regulations. Do not drain the oil on the ground or into a drain. Be responsible for the environment. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job safely, See Page 143. Retighten wheel nuts after the specified hours in this manual, See Page 151. Always disconnect the battery ground strap(s) before carrying out any electrical repairs on the machine See Page 230. Use original manufacturers parts. Spare parts/service parts must comply with the manufacturers technical specifications. TRIM THIS EDGE BASIC RULE ! ! Always check the operating and road safety of the tractor before starting. Alt+ to display template information Alt= to hide template information 10 TRIM THIS EDGE LEFT PAGE
SAFETY/DECALS MOUNTING AND DISMOUNTING THE TRACTOR ! ! Alt+ to display template information Alt= to hide template information WARNING: Jumping on or off the machine can cause an injury. Always face the machine, use the hand rails and steps, and get on or off the machine slowly. Maintain a three point contact to avoid falling. Both hands on the hand rails and one foot on the step or one hand on the hand rail and both feet on the steps. ! When mounting and dismounting the tractor use the left hand door when possible. If you use the right hand door, avoid interference with the control levers. TRIM THIS EDGE Template Date: 1994_04_29 Template Name: OM_1_col G04730A 11 TRIM THIS EDGE RIGHT PAGE
SAFETY/DECALS SAFETY DECALS WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Replace any missing or damaged safety decal and keep all safety decals clean. See your dealer for new safety decals. Template Date: 1994_04_29 Template Name: OM_1_col ! SC002 Make sure that you read all safety decals and all instruction decals. Check these decals every day before you start. Clean these decals if you cannot read the words. When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc. You must replace a decal if the decal is damaged, the decal is missing, or the decal cannot be read. If a decal is on a part that is replaced, make sure you install a new decal on the new part. See your Case dealer for new decals. TRIM THIS EDGE Alt+ to display template information Alt= to hide template information H00110 321-6831 H00112 321-6830 12 TRIM THIS EDGE LEFT PAGE
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SAFETY/DECALS Alt+ to display template information Alt= to hide template information J00730 321-6814 TRIM THIS EDGE Template Date: 1994_04_29 Template Name: OM_1_col D20801 109182R1 141706A1 13 TRIM THIS EDGE RIGHT PAGE
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