Anthropomorphic Robotic Hand: Telemanipulation and Myosensors Control

 
    Submitted by:                                                                                                Internal guide:
                                                                                                                            Assistant professor
           Jyothi yadav       (1GD14EC018)                                                                                     Mr. Mahesh  Hiremath
           Srinivas shinde  (1GD14EC039)
 
GOPALAN COLLEGE OF ENGINEERING AND MANAGEMENT
BACHELOR OF ENGINEERING
ELECTRONICS AND COMMUNICATION
Microcontroller
 
      -ATmega328
 
Actuation signal
 
Force feedback
( tactile sensor signal)
 
Finger angel
signals
 
Touch signal
 
Overview of the project
 
Mechanical design and fabrication of humanoid robotic hand with multiple control
 
Telemanipulation  using sensor glove
 
Mechanizing  the bio movement
 
The human hand has 5 complex fingers
With 3 independent joints for each
finger
LA1
LA2
 
15 joints require  30 linear actuators
with additional 10 for side flex
 
Human palm is approx 9x9 cm
 
 
High torque linear muscle mechanics using TSA principal
 
(Twisted string actuation)
 
TSA is a mechanical process in which a group of parallel fiber strands
Of same length are helically wound in order to decrease the  over all
axial length
 
Industrial grade high torque geared motor
 
The gear motor has a cross section of 10 x 12mm
 
 
12v high power carbon brushes
 
gear ratio       
298:1
 speed            
100rpm
 Torque           
70 N.m
Low torque
High rpm
High torque
Low rpm
 
3D designing and 3D printing
 
Complex small parts are designed
using 123D Autodesk open source
free software
 
Conversion of the 3D model into 3D
printable files and printing them
using 3D printers for more robust
and fine quality
 
3D designed parts using Autodesk
 
3D designed parts using Autodesk
 
Position sensor
 
As their name implies, 
Position Sensors
 detect the position of something which means that
they are referenced either to or from some fixed point or position. These types of sensors
provide a “positional” feedback.
 
The most commonly used of all the “Position Sensors”, is the 
potentiometer
 because it is
an inexpensive and easy to use position sensor.
microcontroler
Dc gear motor
with TSA
Finger actuation
Feedback using
PS
 
Precision rotary position sensor design and fabrication
 
Commercially available Position encoders are placed at the back of the
motor that provides closed loop feed back by tracking the speed of
motor shaft
 
 
The most commonly used of all the “Position Sensors”, is
the 
potentiometer
 because it is an inexpensive and easy to use
position sensor.
 
The limited size problem
 
Average human hand has a dimension of about 94 x 84 mm
 
How to properly use the limited size of the hand was one
of our major issue
 
Even though our linear actuator design were compact and
very efficient with high torque its impossible to place and
actuate  30 – 32 linear actuator in 94x84 mm space
 
The link and drive mechanism
 
Here one end of the link is connected to the knuckle
And the other end to pip joint
 
This simple link mechanism  eliminates the use of 1 linear
actuators per finger
 
Spring return mechanism
 
One end of the retracting spring is anchored  into the spring
housing . The other end of spring  is connected to the nylon string
the other end of the sting is then  connected to the knuckle
 
This simple but very effective mechanism further eliminates the
use of 2 linear actuators
 
Higher tensile strength strings are used for twisted string
actuation and also the spring  mechanism
 
Extension
 springs
 
Finger cross-sectional design
 
Extension
 springs
 
Ball bearings
--6x13x5
 
Gear motor
--300 :1
 
Silicon
skin
undefined
 
 
PROTOTYPE V1
 
Redesigned finger mechanism for more compact and
high mobility
 
Stable with no backlash
 
Highly  sensitive and compliant with force feedback
M2 screws
Position
sensor
linkage
Ballbearing
 
EXPLODED  FRONT VIEW
DC GEARED
MOTOR
TENDONS
CABEL  sleeve
 
Motor driver L298N
 
Dual full-bridge driver
 
Integrated monolithic circuit
with 15 pin config
 
Power supply 5v– 46v , 2A
 
Integrated filter circuit and
diodes to prevent back EMF
 
ATmega328
 
Architecture : AVR
 
Operating voltage : 5V
 
Flash Memory : 32kb
 
Clock speed : 16Mhz
 
Analog in pins : 8
 
Digital i/o pins : 22
 
Bluetooth
 
interface HC-05
 
Frequency : 2.4GHz
 
Modulation : GSFK (Gaussian
frequency shift keying)
 
Emission power : 4db , class2
 
Security : Authentication and
encryption
 
Power supply : +3.3vDC 50mA
 
 
 
HC-05 module is an easy to use Bluetooth SPP (Serial Port
Protocol) module, designed for transparent wireless serial
connection setup.
 
 
UART interface with programmable baud rate
 
With integrated antenna
 
Closed loop control with feedback
 
Power supply
12v
 
Atmega 328
 
Motor driver
L298n
 
Dc motor
12v
 
10k pot
 
D2
D3
D5
 
M1
M2
PWM
 
GND    5V     a0
B
L
U
E
T
O
O
T
H
 
VCC
GND
RX
TX
 
HC-05
 
START
 
SET-UP I/O
 
LOOP
 
GET WANTED POSITION
 
GET CURRENT
POSITION
 
CALCULATE GAP
 
CALCULATE SPEED
 
IF CA < WA
 
YES
 
NO
 
YES
 
NO
 
IF CA >WA
 
RUN
CW
 
RUN
CCW
 
STOP
 
ALGORITHM FOR CLOSED CONTROL
LOOP
 
START
 
ANALOG READ
 
MAP(523,1023,0,90)
 
CONSTRAIN
(543,1000,0,90)
 
RETURN CONST
 
STOP
 
ALGORITHM TO :: GET
WANTED POSITION
 
START
 
ANALOG READ
 
MAP(VAL,523,1023,0,90)
 
RETURN VAL
 
STOP
 
ALGORITHM TO :: GET CURRENT
POSITION
 
Existing data glove
 
The Flex Sensor patented technology is based on resistive
carbon
elements.
 
DATAGLOVE SENSOR MODUAL DESIGN
 
LEFT SIDE VIEW
 
RIGHT SIDE VIEW
B
L
U
E
T
O
O
T
H
 
VCC
GND
RX
TX
AT mega 328
Position
sensor
Position
sensor
Position
sensor
 
Block diagram for data glove
 
Application of data glove
 
Automotive controls
 
Medical devices
 
Industrial controls
 
Computer peripherals
 
Fitness products
 
Musical instruments
 
Measuring devices
 
Virtual reality games
 
Consumer products
 
Physical therapy
 
 
CONCLUSIONS
 
  
This paper presents a design and actuation system for a prosthetic hand.
 
  The actuation structure was shown to effectively execute grip configurations
similar to those found in the three primary grips of the human hand (power,
pinch, and lateral).
 
  The design also showed the ability of an underactuated and nearly fully actuated
kinematic structure to exist in a single actuation system using remarkably
different types of actuators, without compromising the required size and weight
of the prosthetic hand.
 
REFERENCES
 
 [1]  Bicchi, A., 2000, “Hands for dexterous manipulation and robust grasping: a difficult road toward simplicity”, IEEE
Transactions on Robotics and Automation, 16(6):652-662.
 
 [2]  Foegelle, M., Li, K., Pavacic, A., Moller, P., “Test & Measurement: Developing a Standard Hand Phantom for Wireless
Testing,” [Online]. Available: http://www.wirelessdesignmag.com/ShowPR.aspx?PUBCODE=055&
ACCT=0029956&ISSUE=0811&RELTYPE=tm&PRODCODE=W02 60&PRODLETT=A&CommonCount=0,
 
[3] Norkin, C., Levangie, P., 1992, Joint Structure & Function: A Comprehensive Analysis: Second Edition, F. A. Davis
Publications, 262-299.
 
 [4] Nelson, D. L. “Tendon Laceration Page,” [Online]. Available: http://www.davidlnelson.md/Tendon_laceration.htm,
 
[5] Valero-Cuevas, F. J., Towles, J. D., Hentz, V. R.,  “Quantification of fingertip force reduction in the forefinger following
simulated paralysis of extensor and intrinsic muscles,” Journal of Biomechanics 33 (2000) 1601-1609.
 
[6] Kevin G. Keenan, K. G., Veronica J. Santos, V. J.,  Venkadesan, M. and Valero-Cuevas, F.J., Maximal Voluntary
Fingertip Force Production Is Not Limited by Movement Speed in Combined Motion and Force Tasks, The Journal of
Neuroscience, July 8, 2009 • 29(27):8784–8789. [
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This project at Gopalan College of Engineering and Management focuses on the design and fabrication of a humanoid robotic hand with multiple control signals, including finger angle, actuation, touch, force feedback, and telemanipulation using a sensor glove. The mechanical aspect involves mechanizing the complex movements of a human hand, utilizing high-torque linear muscle mechanics and an industrial-grade geared motor. Additionally, 3D designing and printing techniques are employed for creating intricate components.

  • - Robotics
  • Telemanipulation
  • Myosensors
  • Humanoid - Mechanical Design
  • Fabrication
  • High torque
  • Geared Motor - 3D Designing
  • Printing
  • Sensor Glove
  • Control Signals

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  1. TITLE TITLE ANTHROPOMORPIC ROBOTIC HAND ( CONTROL OVER TELEMANIPULATION AND MYOSENSORS ) GOPALAN COLLEGE OF ENGINEERING AND MANAGEMENT BACHELOR OF ENGINEERING ELECTRONICS AND COMMUNICATION Submitted by: Internal guide: Assistant professor Jyothi yadav (1GD14EC018) M Srinivas Submitted by: Internal guide: Assistant professor r. Mahesh Hiremath Jyothi yadav (1GD14EC018) Mr. Mahesh Srinivas shinde Hiremath shinde (1GD14EC039) (1GD14EC039)

  2. ANTHROPOMORPIC ROBOTIC HAND ( CONTROL OVER TELEMANIPULATION AND MYOSENSORS )

  3. Overview of the project Overview of the project Mechanical design and fabrication of humanoid robotic hand with multiple control Finger angel signals Actuation signal Microcontroller -ATmega328 Touch signal Force feedback ( tactile sensor signal) Telemanipulation using sensor glove

  4. Mechanizing the bio movement Mechanizing the bio movement The human hand has 5 complex fingers With 3 independent joints for each finger 15 joints require 30 linear actuators with additional 10 for side flex Human palm is approx 9x9 cm LA2 LA1

  5. High torque linear muscle mechanics using TSA principal High torque linear muscle mechanics using TSA principal (Twisted string actuation) (Twisted string actuation) TSA is a mechanical process in which a group of parallel fiber strands Of same length are helically wound in order to decrease the over all axial length

  6. Industrial grade high torque geared motor Industrial grade high torque geared motor The gear motor has a cross section of 10 x 12mm 12v high power carbon brushes gear ratio 298:1 speed 100rpm Torque 70 12v high power carbon brushes 298:1 100rpm 70 N.m N.m High torque Low rpm Low torque High rpm

  7. 3D designing and 3D printing 3D designing and 3D printing Complex small parts are designed using 123D Autodesk open source free software Conversion of the 3D model into 3D printable files and printing them using 3D printers for more robust and fine quality

  8. 3D designed parts using Autodesk

  9. 3D designed parts using Autodesk

  10. Position sensor Position sensor As their name implies, Position Sensors they are referenced either to or from some fixed point or position. These types of sensors provide a positional feedback. Position Sensors detect the position of something which means that The most commonly used of all the Position Sensors , is the potentiometer because it is an inexpensive and easy to use position sensor. Dc gear motor with TSA Finger actuation microcontroler Feedback using PS

  11. Precision rotary position sensor design and fabrication Commercially available Position encoders are placed at the back of the motor that provides closed loop feed back by tracking the speed of motor shaft The most commonly used of all the Position Sensors , is the potentiometer because it is an inexpensive and easy to use position sensor.

  12. The limited size problem The limited size problem Average human hand has a dimension of about 94 x 84 mm How to properly use the limited size of the hand was one of our major issue Even though our linear actuator design were compact and very efficient with high torque its impossible to place and actuate 30 32 linear actuator in 94x84 mm space

  13. The link and drive mechanism The link and drive mechanism Here one end of the link is connected to the knuckle And the other end to pip joint This simple link mechanism eliminates the use of 1 linear actuators per finger

  14. Spring return mechanism Spring return mechanism One end of the retracting spring is anchored into the spring housing . The other end of spring is connected to the nylon string the other end of the sting is then connected to the knuckle This simple but very effective mechanism further eliminates the use of 2 linear actuators Extension springs Higher tensile strength strings are used for twisted string actuation and also the spring mechanism

  15. Finger cross Finger cross- -sectional design sectional design Extension springs Silicon skin Ball bearings --6x13x5 Gear motor --300 :1

  16. PROTOTYPE V1 PROTOTYPE V1 Redesigned finger mechanism for more compact and high mobility Highly sensitive and compliant with force feedback Stable with no backlash

  17. EXPLODED FRONT VIEW EXPLODED FRONT VIEW M2 screws Position sensor linkage Ballbearing

  18. TENDONS CABEL sleeve DC GEARED MOTOR

  19. Motor driver L298N Motor driver L298N Dual full-bridge driver Integrated monolithic circuit with 15 pin config Power supply 5v 46v , 2A Integrated filter circuit and diodes to prevent back EMF

  20. ATmega328 ATmega328 Architecture : AVR Operating voltage : 5V Flash Memory : 32kb Clock speed : 16Mhz Analog in pins : 8 Digital i/o pins : 22

  21. Bluetooth Bluetooth interface HC interface HC- -05 05 Frequency : 2.4GHz Modulation : GSFK (Gaussian frequency shift keying) Emission power : 4db , class2 Security : Authentication and encryption HC-05 module is an easy to use Bluetooth SPP (Serial Port Protocol) module, designed for transparent wireless serial connection setup. UART interface with programmable baud rate Power supply : +3.3vDC 50mA With integrated antenna

  22. Closed loop control with feedback Closed loop control with feedback B B L L U U E E T T O O O O T T H H 10k pot D2 D3 D5 M1 M2 PWM GND 5V a0 VCC GND RX TX Atmega 328 Dc motor 12v HC-05 Motor driver L298n Power supply 12v

  23. START ALGORITHM FOR CLOSED CONTROL LOOP ALGORITHM FOR CLOSED CONTROL LOOP SET-UP I/O LOOP GET WANTED POSITION GET CURRENT POSITION CALCULATE GAP CALCULATE SPEED RUN CW YES IF CA < WA NO RUN CCW YES IF CA >WA NO STOP

  24. ALGORITHM TO :: GET CURRENT POSITION ALGORITHM TO :: GET CURRENT POSITION ALGORITHM TO :: GET WANTED POSITION ALGORITHM TO :: GET WANTED POSITION START START ANALOG READ ANALOG READ MAP(523,1023,0,90) MAP(VAL,523,1023,0,90) CONSTRAIN (543,1000,0,90) RETURN VAL RETURN CONST STOP STOP

  25. Existing data glove Existing data glove The Flex Sensor patented technology is based on resistive carbon elements.

  26. DATAGLOVE SENSOR MODUAL DESIGN DATAGLOVE SENSOR MODUAL DESIGN LEFT SIDE VIEW RIGHT SIDE VIEW

  27. Block diagram for data glove Block diagram for data glove Position sensor B B L L U U E E T T O O O O T T H H VCC GND RX TX Position sensor AT mega 328 Position sensor

  28. Application of data glove Application of data glove Automotive controls Medical devices Industrial controls Computer peripherals Fitness products Musical instruments Measuring devices Virtual reality games Consumer products Physical therapy

  29. CONCLUSIONS This paper presents a design and actuation system for a prosthetic hand. The actuation structure was shown to effectively execute grip configurations similar to those found in the three primary grips of the human hand (power, pinch, and lateral). The design also showed the ability of an underactuated and nearly fully actuated kinematic structure to exist in a single actuation system using remarkably different types of actuators, without compromising the required size and weight of the prosthetic hand.

  30. REFERENCES REFERENCES [1] Bicchi, A., 2000, Hands for dexterous manipulation and robust grasping: a difficult road toward simplicity , IEEE Transactions on Robotics and Automation, 16(6):652-662. [2] Foegelle, M., Li, K., Pavacic, A., Moller, P., Test & Measurement: Developing a Standard Hand Phantom for Wireless Testing, [Online]. Available: http://www.wirelessdesignmag.com/ShowPR.aspx?PUBCODE=055& ACCT=0029956&ISSUE=0811&RELTYPE=tm&PRODCODE=W02 60&PRODLETT=A&CommonCount=0, [3] Norkin, C., Levangie, P., 1992, Joint Structure & Function: A Comprehensive Analysis: Second Edition, F. A. Davis Publications, 262-299. [4] Nelson, D. L. Tendon Laceration Page, [Online]. Available: http://www.davidlnelson.md/Tendon_laceration.htm, [5] Valero-Cuevas, F. J., Towles, J. D., Hentz, V. R., Quantification of fingertip force reduction in the forefinger following simulated paralysis of extensor and intrinsic muscles, Journal of Biomechanics 33 (2000) 1601-1609. [6] Kevin G. Keenan, K. G., Veronica J. Santos, V. J., Venkadesan, M. and Valero-Cuevas, F.J., Maximal Voluntary Fingertip Force Production Is Not Limited by Movement Speed in Combined Motion and Force Tasks, The Journal of Neuroscience, July 8, 2009 29(27):8784 8789. [

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